Development of new steel products by thin strip casting and direct thermomechanical processing. The development of strip casting is now being driven by the opportunity to produce steel products with much lower utilization of energy, land and water and lower greenhouse gas emissions. However, this process represents a radical departure from conventional steel processes and therefore the factors that determine the final properties of the strip need to be understood and controlled under high rates ....Development of new steel products by thin strip casting and direct thermomechanical processing. The development of strip casting is now being driven by the opportunity to produce steel products with much lower utilization of energy, land and water and lower greenhouse gas emissions. However, this process represents a radical departure from conventional steel processes and therefore the factors that determine the final properties of the strip need to be understood and controlled under high rates of change. We believe that these challenges actually represent an opportunity to develop new high performance steel products that exploit the unique processing conditions of strip casting and that can use much more recycled material as a feed.Read moreRead less
Novel electric field induced coupling technique for liquid-phase heteroepitaxial growth of carbon thin films with diamond-like structure. The aim of the project is the growth of carbon thin films with a robust diamond-like structure for high performance electronic applications via the development of a new growth technique: Electric Field Induced Coupling (EFIC), which is based on liquid-phase layer-by-layer heteroepitaxial growth. The EFIC technique employing unique polarization-induced growth w ....Novel electric field induced coupling technique for liquid-phase heteroepitaxial growth of carbon thin films with diamond-like structure. The aim of the project is the growth of carbon thin films with a robust diamond-like structure for high performance electronic applications via the development of a new growth technique: Electric Field Induced Coupling (EFIC), which is based on liquid-phase layer-by-layer heteroepitaxial growth. The EFIC technique employing unique polarization-induced growth will significantly enhance technological output compared to existing technologies by overcoming current difficulties with expensive and complicated production methods. Ambient temperatures and pressures employed by the technique will enable us to form diamond-based semiconductors at low cost with sufficient speed and the properties required for industrial production.
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Condition monitoring of large, horizontal low speed slew bearings. Remote sensing has often been used to collect vibration data .To date, no current analysis technique has produced results that appear consistent due to the low speed (less than 1 Hz), and the acyclic characteristic of the rolling element anti-friction bearing.
The contact vibration energy between rolling elements and races is low due to the low speed of the motion, and thus the vibration produced is masked by the general runnin ....Condition monitoring of large, horizontal low speed slew bearings. Remote sensing has often been used to collect vibration data .To date, no current analysis technique has produced results that appear consistent due to the low speed (less than 1 Hz), and the acyclic characteristic of the rolling element anti-friction bearing.
The contact vibration energy between rolling elements and races is low due to the low speed of the motion, and thus the vibration produced is masked by the general running vibration and is not readily distinguishable from the background vibration of the rotating structure. The aim of this project is to use remote sensors to collect information about the state of horizontal slew bearings and develop an analysis technique that will predict the short to medium term behaviour of horizontal slew bearings. The technique has the potential of saving $3.2 million in loss production per an unplanned breakdown of a slew bearing in a steel plant.
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Analysis of complex systems for the condition monitoring of a rolling mill. A knowledge of the relationships between input variables and measured output states of a rolling mill should enable significant improvements to dimensional stability of the product being produced and to an increase in availability of the rolling mill. The aim of this project is to develop a methodology for developing relationships between input variables that contribute to the measured output states of fully assembled r ....Analysis of complex systems for the condition monitoring of a rolling mill. A knowledge of the relationships between input variables and measured output states of a rolling mill should enable significant improvements to dimensional stability of the product being produced and to an increase in availability of the rolling mill. The aim of this project is to develop a methodology for developing relationships between input variables that contribute to the measured output states of fully assembled rolling mill stands and this enable the operator to identify and avoid undesirable mill states.Read moreRead less
Intelligent Modelling of Thin Strip Rolling. The main aim of this project is to develop an integrated model which incorporates asymmetric rolling, dynamics of strip-roll interface and intelligent control of strip gauge. The innovation of the project includes the intelligent modelling of thin strip rolling with high precision and strip-roll interface dynamics. The expected outcomes are technical recommendations on optimum speed differential between the top and bottom work rolls under different fr ....Intelligent Modelling of Thin Strip Rolling. The main aim of this project is to develop an integrated model which incorporates asymmetric rolling, dynamics of strip-roll interface and intelligent control of strip gauge. The innovation of the project includes the intelligent modelling of thin strip rolling with high precision and strip-roll interface dynamics. The expected outcomes are technical recommendations on optimum speed differential between the top and bottom work rolls under different friction and lubrication conditions, a model of neural networks/fuzzy logic to control accurately strip gauge and cross shear rolling and a verification of the developed model at the University of Wollongong and Tokyo Metropolitan University.Read moreRead less
Mechanics of Thin Strip Steering in Hot Rolling. The main aim of this project is to model the strip steering in hot rolling. The innovation of the project is the application of a meshless finite element method (FEM) to simulate the snaking of strip at high rolling speed between rolling mill stands, which has not been applied for this problem. The expected outcome is a comprehensive simulation model that can predict accurately the strip shape and the snaking of strip,identify the parameters that ....Mechanics of Thin Strip Steering in Hot Rolling. The main aim of this project is to model the strip steering in hot rolling. The innovation of the project is the application of a meshless finite element method (FEM) to simulate the snaking of strip at high rolling speed between rolling mill stands, which has not been applied for this problem. The expected outcome is a comprehensive simulation model that can predict accurately the strip shape and the snaking of strip,identify the parameters that cause snaking and to validate the effectiveness of the numerical model utilising the experimental rolling mills at UoW and NEU.Read moreRead less
Advanced Shape Development in Cold Rolling of Thin Strip. The manufacturing of thin strip with good shape, profile and flatness has a significant impact on society by providing high quality products to the electrical, instruments, and other industries. Metal manufacturing is a major Australian industry. If innovative thin strip rolling technology is developed, it will enable dramatic improvement in the strip manufacturing industry, which will bring significant economic and social benefits to Aus ....Advanced Shape Development in Cold Rolling of Thin Strip. The manufacturing of thin strip with good shape, profile and flatness has a significant impact on society by providing high quality products to the electrical, instruments, and other industries. Metal manufacturing is a major Australian industry. If innovative thin strip rolling technology is developed, it will enable dramatic improvement in the strip manufacturing industry, which will bring significant economic and social benefits to Australia. The project will expand the university's R&D capability and make it a world leader in advanced metal rolling technology of thin strips. This will include the development of innovative rolling technology and new rolling theory, as well as further collaborative links with industry in Australia.Read moreRead less
Magneto-optical imaging of super-current flow in superconducting tapes and wires. This project is aimed at establishing the connections between local and global superconducting current-carrying abilities in magnesium diboride and high temperature superconducting tapes and wires. Local high-resolution magneto-optical imaging combined with transport current techniques will be employed. Super-current stream-lines and critical current density distributions will be quantitatively obtained from local ....Magneto-optical imaging of super-current flow in superconducting tapes and wires. This project is aimed at establishing the connections between local and global superconducting current-carrying abilities in magnesium diboride and high temperature superconducting tapes and wires. Local high-resolution magneto-optical imaging combined with transport current techniques will be employed. Super-current stream-lines and critical current density distributions will be quantitatively obtained from local magnetic flux behaviour. Pinpointing the connections is expected not only to promote production technology, but also to elucidate factors influencing the current-carrying ability in the tapes and wires.Read moreRead less
A Novel Approach to Determine Permeability for Cost-Effective Manufacturing of Thermoplastic Matrix Composites. The permeability (resistance of a porous rigid body to a permeating fluid) is an essential parameter for predicting impregnation quality in processing of thermoplastic composite materials. No reliable method exists yet to estimate permeabilities without time-consuming and cost intensive experiments. The aim of the proposed research project is to obtain a basic knowledge in determining ....A Novel Approach to Determine Permeability for Cost-Effective Manufacturing of Thermoplastic Matrix Composites. The permeability (resistance of a porous rigid body to a permeating fluid) is an essential parameter for predicting impregnation quality in processing of thermoplastic composite materials. No reliable method exists yet to estimate permeabilities without time-consuming and cost intensive experiments. The aim of the proposed research project is to obtain a basic knowledge in determining permeabilities of fibre architectures by taking into account their stochastic properties. An innovative approach, based on characterisations of meso-structures of fibre network and simulation of computational fluid dynamics, will be developed to accurately determine permeabilities. The outcome will enable more cost-effective manufacturing of thermoplastic matrix composites.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0989804
Funder
Australian Research Council
Funding Amount
$150,000.00
Summary
A Universal Nano Tribometer for Surface and Thin Film Characterisation. The proposed infrastructure will be of major benefit to a large number of ARC funded research projects involving chracterisation of materials at four universities UOW,QUT, UNSW and CDU. The project will extend the research capability of the participating researchers and facilitate innovative projects and new research direction in advanced materials processing in the nano/micro scale. This in turn will lead to improved intern ....A Universal Nano Tribometer for Surface and Thin Film Characterisation. The proposed infrastructure will be of major benefit to a large number of ARC funded research projects involving chracterisation of materials at four universities UOW,QUT, UNSW and CDU. The project will extend the research capability of the participating researchers and facilitate innovative projects and new research direction in advanced materials processing in the nano/micro scale. This in turn will lead to improved international competitiveness of Australian industry.Read moreRead less