Industrial Transformation Training Centres - Grant ID: IC160100036
Funder
Australian Research Council
Funding Amount
$4,881,754.00
Summary
ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its netw ....ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its networked training environment. It expects these innovations will enable much needed efficiencies after the end of the mining super-cycle. Anticipated outcomes are the design of products with superior alloy design and material selection; jobs growth and security in the mining component production sector; and increased mining efficiency and cost reduction.Read moreRead less
Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
Multifunctional and environmentally friendly corrosion inhibitor systems. This project aims to design new, environmentally friendly coating systems for steel in marine environments by incorporating novel, non-toxic pigments that can be combined to protect against both corrosion and microbial attack. Structural requirements for these compounds will be determined through the use of advanced characterisation techniques to identify the largely unknown mechanisms of attachment and protection on steel ....Multifunctional and environmentally friendly corrosion inhibitor systems. This project aims to design new, environmentally friendly coating systems for steel in marine environments by incorporating novel, non-toxic pigments that can be combined to protect against both corrosion and microbial attack. Structural requirements for these compounds will be determined through the use of advanced characterisation techniques to identify the largely unknown mechanisms of attachment and protection on steel surfaces. The components may themselves be dual active, or be combined to capitalise on individual protection mechanisms that provide a synergy whereby the combination leads to better protection outcomes. Such coatings have the potential to significantly improve the lifetime of marine infrastructure.Read moreRead less
Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable ....Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable collective atomic load transfer to allow the amorphous matrix to continue to load to achieve its intrinsic near-ideal strength. The amorphous matrix eliminates the grain boundary plasticity of the nanoscrystallites. This concept is novel and untested in the history of physical metallurgy.Read moreRead less
Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production techno ....Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production technology and to value-add the metal processing and manufacturing industries of Australia.Read moreRead less
A thermal battery for dish-Stirling concentrated solar power systems. This project will investigate new high temperature (> 600 degrees Celsius) metal hydrides and carbonates suitable for thermochemical energy storage in dish-Stirling Concentrated Solar Power systems. The intended outcome is to discover cost effective, energy dense materials that are capable of operating over a 30 year life span in a solar power plant. This will enable 24/7 electricity production from renewable sources in a disp ....A thermal battery for dish-Stirling concentrated solar power systems. This project will investigate new high temperature (> 600 degrees Celsius) metal hydrides and carbonates suitable for thermochemical energy storage in dish-Stirling Concentrated Solar Power systems. The intended outcome is to discover cost effective, energy dense materials that are capable of operating over a 30 year life span in a solar power plant. This will enable 24/7 electricity production from renewable sources in a dispatchable solar platform, ideal for remote locations. The successful development of high temperature metal hydrides and carbonates will finally provide an energy storage solution to dish-Stirling Concentrated Solar Power systems, which will greatly reduce our reliance on fossil fuels to produce electricity.Read moreRead less
Sodium borohydride for solid-state green hydrogen export. This project aims to develop a new method of producing, storing, and exporting green hydrogen using Australian resources. Sodium borohydride will be produced from borax using renewable energy and exported internationally to countries that desire hydrogen from renewable sources to replace fossil fuels. Green hydrogen will be released from sodium borohydride by adding water. The spent material will then be shipped back to Australia for recy ....Sodium borohydride for solid-state green hydrogen export. This project aims to develop a new method of producing, storing, and exporting green hydrogen using Australian resources. Sodium borohydride will be produced from borax using renewable energy and exported internationally to countries that desire hydrogen from renewable sources to replace fossil fuels. Green hydrogen will be released from sodium borohydride by adding water. The spent material will then be shipped back to Australia for recycling back to sodium borohydride, creating a closed-loop energy cycle using renewable energy. This will create a new export industry in Australia by expanding current mining expertise whilst harnessing our wealth of renewable energy to potentially deliver billions of dollars of revenue.Read moreRead less