Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE240100120
Funder
Australian Research Council
Funding Amount
$546,254.00
Summary
Powder Manufacturing Facility for Additive Manufacturing. This proposal aims to enhance Australian capability in advanced manufacturing by enabling academia and industry to access a new Powder Manufacturing Facility for Additive Manufacturing (AM) to produce and characterise metallic powders for AM. There is presently an urgent need to develop metallic powders specific to AM instead of relying on alloys that were developed for traditional processes and that are not performing optimally in AM due ....Powder Manufacturing Facility for Additive Manufacturing. This proposal aims to enhance Australian capability in advanced manufacturing by enabling academia and industry to access a new Powder Manufacturing Facility for Additive Manufacturing (AM) to produce and characterise metallic powders for AM. There is presently an urgent need to develop metallic powders specific to AM instead of relying on alloys that were developed for traditional processes and that are not performing optimally in AM due to the fundamental physical differences between modern and traditional manufacturing technologies. Additionally, within this new facility, investigations on recycling metal products into powders to be used in AM will be conducted, providing new opportunities to achieve a circular economy.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230100338
Funder
Australian Research Council
Funding Amount
$448,721.00
Summary
Enabling solid state metal recycling with new numerical techniques. This project performs modelling to help develop an additive metal manufacturing process that makes use of scrap as input feed. It will develop new understanding of the key physical aspects of friction stir additive manufacturing and build a new efficient yet accurate continuum thermo-mechanical model for its simulation. This technology will enable metal deposition at rates an order of magnitude greater than conventional powder a ....Enabling solid state metal recycling with new numerical techniques. This project performs modelling to help develop an additive metal manufacturing process that makes use of scrap as input feed. It will develop new understanding of the key physical aspects of friction stir additive manufacturing and build a new efficient yet accurate continuum thermo-mechanical model for its simulation. This technology will enable metal deposition at rates an order of magnitude greater than conventional powder additive manufacturing methods. The new computational approach will be used to create processing and design maps. The work will facilitate greater use of high metal scrap and pave the way for more robust supply chains and new business models with application in automotive, mining, aerospace and military sectors.Read moreRead less