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Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this ....Intelligent Materials Processing: Microstructure And Texture Control In Bcc Metals. In Australia, steel companies are continuing to search for cost effective steel compositions and processing routes. Concurrently, applications for Ti alloys in chemical, medical and aerospace industries are continuing to widen. As an outcome of this project, the basis for the optimisation of processing routes in order to achieve enhanced product properties at lower cost will be established. In the course of this work, a new model for the prediction of microstructure and texture evolution during recrystallisation will be developed and new process routes will be designed. Read moreRead less
Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pr ....Advanced Testing and Structural Analysis for Assessment and Control of Hydrogen Damage in Structural Steels. Hydrogen offers the potential for reducing emissions in transport and energy generation industries as it is a low emission energy carrier. However, there remain questions in relation to the effects of hydrogen gas on the structural integrity of large structural steel components, such as gas distribution pipelines. The project aims to provide guidance on the safe use of hydrogen in high pressure vessels manufactured from low alloy ferritic steels. This project will increase confidence in relevant safety codes and standards, consequently increasing the likelihood of large scale uptake of hydrogen energy technologies. Read moreRead less
Dynamically responding metals: a new generation of engineering alloys. The manufacture of engineering metals is a major Australian industry and the worldwide metal manufacturing sector is estimated to be worth $1 trillion USD per annum. Advanced materials and, particularly the light metals, are both designated national research priority areas. The availability of new classes of metals with greatly improved combinations of properties will profoundly affect not only metal use by existing industry, ....Dynamically responding metals: a new generation of engineering alloys. The manufacture of engineering metals is a major Australian industry and the worldwide metal manufacturing sector is estimated to be worth $1 trillion USD per annum. Advanced materials and, particularly the light metals, are both designated national research priority areas. The availability of new classes of metals with greatly improved combinations of properties will profoundly affect not only metal use by existing industry, through the introduction of new, stronger and safer metal grades, but also allows for new engineering designs which will lead, for example, to lighter and more efficient automobiles and more sustainable construction.Read moreRead less
Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be ....Nano-scale Modification of Paint Surfaces for Contamination Resistance. The main aim of this work is to develop a process to produce a dirt resistant paint surface. Dirt resistance is an important characteristic of prepainted steel sheets often used in architectural situations where dirt build-up is unsightly. To develop the process it will be necessary to understand the mechanism of dirt adhesion to paints and the modes of operation of current dirt resistant processes. In addition work will be required on the rate of surface segregation of additives to the paint solution. We propose to combine experimental and theoretical modelling approaches to obtain a fundamentally sound practical solution.Read moreRead less
Development of new steel products by thin strip casting and direct thermomechanical processing. The development of strip casting is now being driven by the opportunity to produce steel products with much lower utilization of energy, land and water and lower greenhouse gas emissions. However, this process represents a radical departure from conventional steel processes and therefore the factors that determine the final properties of the strip need to be understood and controlled under high rates ....Development of new steel products by thin strip casting and direct thermomechanical processing. The development of strip casting is now being driven by the opportunity to produce steel products with much lower utilization of energy, land and water and lower greenhouse gas emissions. However, this process represents a radical departure from conventional steel processes and therefore the factors that determine the final properties of the strip need to be understood and controlled under high rates of change. We believe that these challenges actually represent an opportunity to develop new high performance steel products that exploit the unique processing conditions of strip casting and that can use much more recycled material as a feed.Read moreRead less
ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competiti ....ARC Centre of Excellence - Design in Light Metals. Under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the production, processing and applications of the light metals, and a growth in global markets for light metals technology. Light metals research is a designated national priority, and this Centre will provide the national focus in strategic fundamental research, the critical level of investment and the level of innovation necessary to achieve competitive advantage from an outstanding research base. As a major contributor to a strategic network of national research capabilities, it will underpin substantial developments in the light metals industry nationally and globally, and extend linkages with major research centres internationally.Read moreRead less
Condition monitoring of large, horizontal low speed slew bearings. Remote sensing has often been used to collect vibration data .To date, no current analysis technique has produced results that appear consistent due to the low speed (less than 1 Hz), and the acyclic characteristic of the rolling element anti-friction bearing.
The contact vibration energy between rolling elements and races is low due to the low speed of the motion, and thus the vibration produced is masked by the general runnin ....Condition monitoring of large, horizontal low speed slew bearings. Remote sensing has often been used to collect vibration data .To date, no current analysis technique has produced results that appear consistent due to the low speed (less than 1 Hz), and the acyclic characteristic of the rolling element anti-friction bearing.
The contact vibration energy between rolling elements and races is low due to the low speed of the motion, and thus the vibration produced is masked by the general running vibration and is not readily distinguishable from the background vibration of the rotating structure. The aim of this project is to use remote sensors to collect information about the state of horizontal slew bearings and develop an analysis technique that will predict the short to medium term behaviour of horizontal slew bearings. The technique has the potential of saving $3.2 million in loss production per an unplanned breakdown of a slew bearing in a steel plant.
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Analysis of complex systems for the condition monitoring of a rolling mill. A knowledge of the relationships between input variables and measured output states of a rolling mill should enable significant improvements to dimensional stability of the product being produced and to an increase in availability of the rolling mill. The aim of this project is to develop a methodology for developing relationships between input variables that contribute to the measured output states of fully assembled r ....Analysis of complex systems for the condition monitoring of a rolling mill. A knowledge of the relationships between input variables and measured output states of a rolling mill should enable significant improvements to dimensional stability of the product being produced and to an increase in availability of the rolling mill. The aim of this project is to develop a methodology for developing relationships between input variables that contribute to the measured output states of fully assembled rolling mill stands and this enable the operator to identify and avoid undesirable mill states.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Intelligent Modelling of Thin Strip Rolling. The main aim of this project is to develop an integrated model which incorporates asymmetric rolling, dynamics of strip-roll interface and intelligent control of strip gauge. The innovation of the project includes the intelligent modelling of thin strip rolling with high precision and strip-roll interface dynamics. The expected outcomes are technical recommendations on optimum speed differential between the top and bottom work rolls under different fr ....Intelligent Modelling of Thin Strip Rolling. The main aim of this project is to develop an integrated model which incorporates asymmetric rolling, dynamics of strip-roll interface and intelligent control of strip gauge. The innovation of the project includes the intelligent modelling of thin strip rolling with high precision and strip-roll interface dynamics. The expected outcomes are technical recommendations on optimum speed differential between the top and bottom work rolls under different friction and lubrication conditions, a model of neural networks/fuzzy logic to control accurately strip gauge and cross shear rolling and a verification of the developed model at the University of Wollongong and Tokyo Metropolitan University.Read moreRead less