Industrial Transformation Training Centres - Grant ID: IC160100036
Funder
Australian Research Council
Funding Amount
$4,881,754.00
Summary
ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its netw ....ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its networked training environment. It expects these innovations will enable much needed efficiencies after the end of the mining super-cycle. Anticipated outcomes are the design of products with superior alloy design and material selection; jobs growth and security in the mining component production sector; and increased mining efficiency and cost reduction.Read moreRead less
Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable ....Approaching near-ideal strength for bulk amorphous metals. This project aims to develop a novel metal materials design strategy to break the strength ceilings of nanocrystalline metals and bulk metallic glasses. This strategy is based on a novel concept of synergy between a bulk amorphous matrix and phase-transforming nanocrystallites embedded within. The nanocrystallites, via their uniform transformation lattice distortion, prevent the formation of shear bands in the amorphous matrix and enable collective atomic load transfer to allow the amorphous matrix to continue to load to achieve its intrinsic near-ideal strength. The amorphous matrix eliminates the grain boundary plasticity of the nanoscrystallites. This concept is novel and untested in the history of physical metallurgy.Read moreRead less
Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production techno ....Transformation Dual Phase Synergy for Unprecedented Superelasticity. This project aims to develop metallic materials of unprecedented mechanical properties based on a novel concept of transformation triggered dual-phase synergy. This is enabled by harnessing the intrinsic strength of interatomic bonds in solids using the nanoscience principle of lattice strain matching between phase transforming bodies. The project will provide significant benefits, such as innovating our metal production technology and to value-add the metal processing and manufacturing industries of Australia.Read moreRead less
Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineeri ....Elastic Strain Engineered Transforming Metal Matrix-Nanowire Composite. This project aims to develop metallic composites of superior mechanical properties based on the principle of elastic strain coupling between ultrahigh-strength nanowires and phase transforming matrix. This new composite design concept has not been explored in the literature. Using the principle of elastic strain coupling, the composite is able to exhibit extraordinary mechanical properties unmatched by any existing engineering materials, including high strength, low Young’s modulus and high elastic strain limit. This new concept is a breakthrough and offers a unique opportunity to overcome a long-standing challenge in nanowire composite design, commonly known as the “valley of death”.Read moreRead less
Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for man ....Advancing the Australian specialty alloy processing capability. This project aims to advance Australia’s specialty alloy processing capability by developing novel processing routes to overcome current bottlenecks that prevent supply meeting demand. New knowledge will be generated on alternative means of the processing of Rene 41, a Nickel-based superalloy with limited formability through a comprehensive experimental and modelling-based research program. Rene 41 is strategically important for manufacturing next generation turbofan engines. The expected outcome is the identification of innovative processing routes to provide stronger, defect-free specialty alloys for aerospace applications, vital to Australia’s advanced manufacturing.Read moreRead less
Strain Matching Enabled Composite Design for Exceptional Mechanical Prowess. This project intends to develop phase-transforming matrix-nanolamellar composites of exceptional mechanical properties. Nanowires embedded in phase-transforming matrix composites achieve ultra-large elastic strains (around 6 per cent), thus ultra-high strengths. This project aims to build on this discovery and transcend the limitations of the nanowire composites by creating lattice-strain-matching enabled nanolamellar c ....Strain Matching Enabled Composite Design for Exceptional Mechanical Prowess. This project intends to develop phase-transforming matrix-nanolamellar composites of exceptional mechanical properties. Nanowires embedded in phase-transforming matrix composites achieve ultra-large elastic strains (around 6 per cent), thus ultra-high strengths. This project aims to build on this discovery and transcend the limitations of the nanowire composites by creating lattice-strain-matching enabled nanolamellar composites via innovative materials processing. The expected outcomes may lead to the design and creation of metallic composites of exceptional mechanical prowess and the development of close-to-application technology for fabrication of the composite materials.Read moreRead less
Direct Laser Sintering of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion o ....Direct Laser Sintering of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion of the total cost than in North American, European or Asian countries. With a large installed machine base, a substantial automotive and automotive component industry and a major aluminium industry, this project can assist in the further development of these industries.Read moreRead less
On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable productio ....On demand three-dimensional printing of stainless steel parts. On demand three-dimensional printing of stainless steel parts. This project aims to revolutionize the security of supply of critical stainless steel parts by producing them on-site and on demand, using three dimensional metal printing. Australia’s oil and gas industry uses tonnes of stainless steel for critical processing components in production plants. Australia is also one of the few developed nations without appreciable production and processing facilities for stainless steels, so relies on specialist overseas suppliers. This is a major risk to the industry, which stores billions of dollars’ worth of replacement parts, including stainless steels, in inventory. This project should reduce reliance on overseas steel suppliers and free up hundreds of millions of dollars of capital invested in the inventory stores of replacement stainless steel parts.Read moreRead less
Design and fabrication of custom titanium implant scaffolds produced by selective laser melting. The development of implants that can be tailored to match individual patient requirements will result in increased functionality and longevity of the device, decreased pain and suffering and a reduction in hospitalisation time and medical costs. This is especially true where massive bone loss has occurred. Research in this area is vital to underpin Australian technological progress in a field of ris ....Design and fabrication of custom titanium implant scaffolds produced by selective laser melting. The development of implants that can be tailored to match individual patient requirements will result in increased functionality and longevity of the device, decreased pain and suffering and a reduction in hospitalisation time and medical costs. This is especially true where massive bone loss has occurred. Research in this area is vital to underpin Australian technological progress in a field of rising economic and social importance, especially given Australia's aging population. The project will strengthen expertise in materials science and mathematical optimization. Further, the coupling of these fields will allow Australian scientists and technologists to exploit the full potential of solid freeform fabrication in new applications.Read moreRead less
Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscop ....Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscopic scale. The expected outcomes are an innovative bio-inspired material design strategy that may underpin the creation of many novel high-performance structural composites of unmatched strength and toughness properties, and potential to support new applications and to value-add Australia’s materials manufacturing industry.Read moreRead less