Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready ne ....Design of Cost-effective Compositionally Complex Alloys. This project aims to develop low-cost and corrosion resistant compositionally complex alloys and associated processes to concurrently achieve high strength and high toughness using an innovative design strategy. The project expects to overcome the major limitations of this new type of alloys, enabling their practical applications in industry, creating new knowledge of materials science. Expected outcomes include commercialisation ready new alloys, breakthrough fundamental understanding of the mechanisms and long-term institutional collaboration. This should provide significant benefits, such as enhancement of Australia’s capacity of alloy development and manufacturing and strengthening the country’s world leading position in this area.Read moreRead less
Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhan ....Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhances the interdisciplinary collaboration. The high performance aluminium alloys should provide significant benefits to automotive and aerospace industries as these sectors target at improving fuel efficiency through weight reduction at lower cost.Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less
Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a li ....Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a limit and this limits further improvement in mechanical properties to meet the challenge of new applications requiring, for example, high temperature properties or light weighting (for example, use of less material). The outcomes will be a new theoretical model, validated numerical models, new casting technologies and highly refined alloys with greater than 25 per cent improvement in mechanical properties. Read moreRead less
Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous ....Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous and complicated form of corrosion. Existing experience indicates that EAF incidence will increase as magnesium alloys are increasingly used in more challenging applications. The results and insights from this research will help to underpin a major new industry and industrial applications.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC160100036
Funder
Australian Research Council
Funding Amount
$4,881,754.00
Summary
ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its netw ....ARC Training Centre in Alloy Innovation for Mining Efficiency. ARC Training Centre in Alloy Innovation for Mining Efficiency. This centre aims to make Australian manufacturers dominant in the multi-billion dollar mining equipment sector by training innovators to design the world’s best highly customized long-life, wear resistant components. It intends to rapidly develop customized alloys that excel in severe mining conditions, using three-dimensional printing, novel characterisation and its networked training environment. It expects these innovations will enable much needed efficiencies after the end of the mining super-cycle. Anticipated outcomes are the design of products with superior alloy design and material selection; jobs growth and security in the mining component production sector; and increased mining efficiency and cost reduction.Read moreRead less
The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aim ....The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aims will be the development of one high strength aluminium alloy with good ductility and one high strength magnesium alloy with good creep resistance at elevated temperatures. A computer program that will help to identify the most effective grain refiners for specific light alloys will also be produced.Read moreRead less
Computer Modelling of the Morphology and Crystallography of Diffusion-controlled Phase Transformations. An analytical, phenomenological version of the successful "edge-to edge" matching approach to the morphology and crystallography of diffusion-controlled phase transformations will be developed. This will be incorporated in a Windows based computer program that can predict the essential features of precipitation (orientation relationships, habit planes, morphology and interface structure), fro ....Computer Modelling of the Morphology and Crystallography of Diffusion-controlled Phase Transformations. An analytical, phenomenological version of the successful "edge-to edge" matching approach to the morphology and crystallography of diffusion-controlled phase transformations will be developed. This will be incorporated in a Windows based computer program that can predict the essential features of precipitation (orientation relationships, habit planes, morphology and interface structure), from readily available input data for the two phases involved. It will provide a fuller understanding of diffusion-controlled phase transformations and the computer simulation will assist in the development of improved precipitation hardening alloys. In addition, a database of crystallographic data for typical metallic materials will be established in the project.Read moreRead less
New Mg-based hydrogen storage material with destabilised hydrides. This project will develop a new magnesium-based hydrogen storage material for applications such as hydrogen-powered automobiles. Clean energy is a global challenge to reduce greenhouse emissions. Safe storage of hydrogen is a key barrier to the widespread implementation of hydrogen as a clean energy carrier. Magnesium is amongst the few materials able to meet the requirements for effective, safe, light-weight and cheap hydrogen s ....New Mg-based hydrogen storage material with destabilised hydrides. This project will develop a new magnesium-based hydrogen storage material for applications such as hydrogen-powered automobiles. Clean energy is a global challenge to reduce greenhouse emissions. Safe storage of hydrogen is a key barrier to the widespread implementation of hydrogen as a clean energy carrier. Magnesium is amongst the few materials able to meet the requirements for effective, safe, light-weight and cheap hydrogen storage. Light metals is a priority area for Australia with our large resources of aluminium and magnesium. Magnesium-based hydrogen storage could create a huge market for Australian magnesium and hydrogen storage systems. Read moreRead less