The design of new die-castable bulk metallic glasses exhibiting superior mechanical performance. The most dramatic illustration of non-equilibrium processing of a metal is the formation of an amorphous solid that can possess physical and/or functional properties superior to its equilibrium crystalline counterpart. This project will generate new types of net-shape-processed amorphous alloys with an excellent combination of properties.
Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formabi ....Optimising the Formability of Strip-Cast Low Carbon Steel. Recent advances in strip casting of low carbon steel have the potential for producing formable sheet products at a fraction of the cost of conventional slab casting and secondary processing. The aim of the project is to develop a deeper understanding of the effect of solidification microstructure of strip-cast steel on the development of microstructure and texture following cold rolling and annealing in an attempt to improve the formability of the final strip product. The project is also expected to produce an outstanding Australian researcher relevant to industry with expertise in ferrous physical metallurgy.Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less
Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provi ....Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provide higher performance cartridge alloys amenable to modern economic production technologies available within Australia simply not possible with existing cartridge brass. This shall provide a flexible, cost-competitive and secure sovereign ammunition supply chain while simultaneously improving ammunition performance.Read moreRead less
Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous ....Fundamental understanding of the environmental factors essential for environmental assisted fracture (EAF) of cast magnesium alloys. This project proposes a combined theoretical and experimental approach to understand the key environmental factors causing EAF of commercial cast magnesium alloys. Rather than testing all possibilities, it is proposed to establish a mechanistic understanding for EAF, and to test and expand that understanding through key experiments. EAF is a particularly dangerous and complicated form of corrosion. Existing experience indicates that EAF incidence will increase as magnesium alloys are increasingly used in more challenging applications. The results and insights from this research will help to underpin a major new industry and industrial applications.Read moreRead less
SYNCHROTRON MICROPROBE METALLURGICAL CASE STUDIES. The micro-focus capabilities of synchrotron techniques (XRF, XRD, XAS) will enable the high resolution spatial correlations required to advance the understanding of the three systems to be studied:
- Activation for flotation of sphalerite with varying iron contents;
- Arsenic leaching as a function of local structure, phase and mineral assemblage;
- Optimisation of ferrous alloy microstructure on cryogenic treatment.
These case studies have ....SYNCHROTRON MICROPROBE METALLURGICAL CASE STUDIES. The micro-focus capabilities of synchrotron techniques (XRF, XRD, XAS) will enable the high resolution spatial correlations required to advance the understanding of the three systems to be studied:
- Activation for flotation of sphalerite with varying iron contents;
- Arsenic leaching as a function of local structure, phase and mineral assemblage;
- Optimisation of ferrous alloy microstructure on cryogenic treatment.
These case studies have been chosen to specifically target the minerals processing and manufacturing industrial sectors and will be used to increase industrial awareness of the potentials of synchrotron techniques prior to the commissioning of the Australian Synchrotron in 2007.
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A Distributed Virtual Factory in Agile Manufacturing. The aim of this research is to develop an Intelligent Distributed Virtual Factory consisting of several distributed precise simulation models connected by several synchronisation mechanisms named Time Bucket algorithms. Intelligent Distributed Virtual Factory will then be applied into precise evaluations of the whole manufacturing system under two major types of manufacturing operational logics, PULL and PUSH methods.
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
The development of lead-free silicon brass for the plumbing industry. The worldwide brass industry is currently undergoing a transition away from lead-containing brass water fittings to lead-free fittings. The transition is driven by concerns surrounding lead-leaching into drinking water. This project is focussed on the development of new lead-free brasses that can be used to manufacture plumbing fittings with superior combinations of processability, performance and cost.