High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
A Distributed Virtual Factory in Agile Manufacturing. The aim of this research is to develop an Intelligent Distributed Virtual Factory consisting of several distributed precise simulation models connected by several synchronisation mechanisms named Time Bucket algorithms. Intelligent Distributed Virtual Factory will then be applied into precise evaluations of the whole manufacturing system under two major types of manufacturing operational logics, PULL and PUSH methods.
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
New Wrought Magnesium Alloys: Manipulating the Annealed Microstructure. One of the main impediments to increased use of wrought magnesium is its characteristic but mediocre mechanical properties. The proposed work paves the way for new improved wrought magnesium alloys by determining how the constituent nano-structures, micro-structures and deformation conditions can be manipulated to control the evolution of properties during annealing. The project will deliver mathematical models describing th ....New Wrought Magnesium Alloys: Manipulating the Annealed Microstructure. One of the main impediments to increased use of wrought magnesium is its characteristic but mediocre mechanical properties. The proposed work paves the way for new improved wrought magnesium alloys by determining how the constituent nano-structures, micro-structures and deformation conditions can be manipulated to control the evolution of properties during annealing. The project will deliver mathematical models describing the annealed microstructure and mechanical properties. The work will also explore the potential of a recent discovery made by the CI of a simple technique to randomise the alignment of the annealed atomic lattice structure, which promises to markedly improve formability.Read moreRead less
Next generation chromium free primers for galvanised steel. This project aims to develop a new family of chrome-free primers to protect galvanised steel against corrosion. Corrosion resistance is a critical factor in durability of galvanised steel, which is usually protected from corrosion by a primer and topcoat, which prolong life and provide aesthetics. The primer coating contains chromates. Chromates are recognised for their toxicity, but in spite of this they unfortunately remain the indust ....Next generation chromium free primers for galvanised steel. This project aims to develop a new family of chrome-free primers to protect galvanised steel against corrosion. Corrosion resistance is a critical factor in durability of galvanised steel, which is usually protected from corrosion by a primer and topcoat, which prolong life and provide aesthetics. The primer coating contains chromates. Chromates are recognised for their toxicity, but in spite of this they unfortunately remain the industry standard. Chromate-free primers are urgently required, and this project aims to conduct fundamental research to enable their development.Read moreRead less
Isothermal Forging of Titanium Aluminide Based Intermetallic Alloys for Golf Club Head Applications. This project aims to produce prototype premium golf club heads of titanium aluminide alloys using isothermal forging technology. It is expected that innovative materials and processes will be developed that will keep the industry partner, SAT, ahead of its competitors and expand their export market share. It is also anticipated that these advanced materials and processes will lead to further ap ....Isothermal Forging of Titanium Aluminide Based Intermetallic Alloys for Golf Club Head Applications. This project aims to produce prototype premium golf club heads of titanium aluminide alloys using isothermal forging technology. It is expected that innovative materials and processes will be developed that will keep the industry partner, SAT, ahead of its competitors and expand their export market share. It is also anticipated that these advanced materials and processes will lead to further applications in biotechnology and automotive and aerospace engineering.
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Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial ....Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial partner Tata Steel is a global steelmaker who has strategic partnerships with Bluescope Steel in Australia. The technology to be developed will be exploited both overseas and within Australia and assist in bringing Australia to a leading position in this area of research.Read moreRead less
Kesterite solar cell coated architectural stainless steel. This project aims to develop cost-effective, high-performance kesterite architectural stainless steel coated with solar cells for application in roofing, skin and facades of smart buildings. The project will integrate expertise in producing kesterite solar cells with expertise in manufacturing new steel to eliminate toxic, scarce materials and high-cost processes employed in conventional solar-driven steel. The initial target of the proj ....Kesterite solar cell coated architectural stainless steel. This project aims to develop cost-effective, high-performance kesterite architectural stainless steel coated with solar cells for application in roofing, skin and facades of smart buildings. The project will integrate expertise in producing kesterite solar cells with expertise in manufacturing new steel to eliminate toxic, scarce materials and high-cost processes employed in conventional solar-driven steel. The initial target of the project would be to increase kesterite cell efficiency to beyond 10 per cent, and ultimately beyond 17 per cent, but still at a low cost.Read moreRead less
Developing an environmentally friendly, low cost solution to reduce wear and improve productivity in metal forming . Tool wear is an increasing problem for automotive manufacturers, resulting in significant loss of manufacturing efficiency. This project will provide new understanding of tool wear, innovative active monitoring systems and novel environmentally friendly lubricants to reduce tool wear.