Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processi ....Development of Ultrafine Aluminium Matrix Composites for Automotive Applications. This project aims at developing aluminium matrix composites using flyash, a waste product from power stations, for automotive applications. It introduces innovative processing and a new generation of metal matrix composites (MMCs) containing ultrafine ceramic particles. These MMCs will be tailored for selected applications such as disc brake rotors and drums. It is expected that an integrated system for processing MMCs and forming components be developed and prototype automotive parts produced. The results will lead to further collaborations with automotive parts suppliers in Australia and overseas to develop commercial products and enhance the export capability of the industry.Read moreRead less
Isothermal Forging of Titanium Aluminide Based Intermetallic Alloys for Golf Club Head Applications. This project aims to produce prototype premium golf club heads of titanium aluminide alloys using isothermal forging technology. It is expected that innovative materials and processes will be developed that will keep the industry partner, SAT, ahead of its competitors and expand their export market share. It is also anticipated that these advanced materials and processes will lead to further ap ....Isothermal Forging of Titanium Aluminide Based Intermetallic Alloys for Golf Club Head Applications. This project aims to produce prototype premium golf club heads of titanium aluminide alloys using isothermal forging technology. It is expected that innovative materials and processes will be developed that will keep the industry partner, SAT, ahead of its competitors and expand their export market share. It is also anticipated that these advanced materials and processes will lead to further applications in biotechnology and automotive and aerospace engineering.
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Development of Creep Resistant TiAl Alloys for High Temperature Structural Applications. TiAl based alloys are being developed as high temperature structural materials for aerospace and automotive applications and thus their creep resistance (long-term strength at elevated temperatures) is critical. This project aims at developing creep resistant TiAl alloys through a combination of addition of rare earth and severe plastic deformation. It is expected that a refined and stablised microstructure ....Development of Creep Resistant TiAl Alloys for High Temperature Structural Applications. TiAl based alloys are being developed as high temperature structural materials for aerospace and automotive applications and thus their creep resistance (long-term strength at elevated temperatures) is critical. This project aims at developing creep resistant TiAl alloys through a combination of addition of rare earth and severe plastic deformation. It is expected that a refined and stablised microstructure consisting of submicron lamellar grains and nanosized lamellae be obtained. This will result in a highly creep resistant prototype TiAl material and leads eventually to the development of commercial TiAl alloys.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial ....Enhanced Mechanical Properties of Steel Sheet through Novel Approach in Asymmetric Rolling. Steel sheet production is one of the major industries in Australia, which impacts the automotive and construction industries. There is an ongoing requirement to increase the strength of steel sheet without compromising ductility, which improves the strength / weight ratio and the automobile fuel efficiency. The novel rolling process proposed has the potential to address these requirements. The industrial partner Tata Steel is a global steelmaker who has strategic partnerships with Bluescope Steel in Australia. The technology to be developed will be exploited both overseas and within Australia and assist in bringing Australia to a leading position in this area of research.Read moreRead less
ENHANCED PERFORMANCE OF AUTOMOTIVE SHEET ALLOYS VIA CONTROL OF COMPOSITION, THERMAL PROCESSING AND NANOSTRUCTURE. This project involves characterisation using modern facilities of the form and identity of atomic-scale clusters of alloying elements in selected automotive sheet alloys that have been subjected to single and multiple ageing treatments and examination and modelling of deformation mechanisms and behaviour in such alloys. The aim is to establish the precise role of clusters of solute a ....ENHANCED PERFORMANCE OF AUTOMOTIVE SHEET ALLOYS VIA CONTROL OF COMPOSITION, THERMAL PROCESSING AND NANOSTRUCTURE. This project involves characterisation using modern facilities of the form and identity of atomic-scale clusters of alloying elements in selected automotive sheet alloys that have been subjected to single and multiple ageing treatments and examination and modelling of deformation mechanisms and behaviour in such alloys. The aim is to establish the precise role of clusters of solute atoms and vacancies in the formation of precipitate phases that control the final strength and deformation behaviour of the alloys, and to provide useful guidelines for further improvements in strength of these alloys via the control of alloy composition and of multiple ageing treatments.Read moreRead less
Ductile Bulk Metallic Glass Composites. Structural materials are the basic building blocks of modern society, even a small advancement can have a strong impact on our society. The properties of steel have been pushed close to the limit. The development of bulk metallic glasses (BMGs) offers the opportunity to revolutionize the field of structural materials with strengths 3 or 4 time that of steel. The proposed project, aims to overcome the major technical barrier for BMGs of insufficient ductili ....Ductile Bulk Metallic Glass Composites. Structural materials are the basic building blocks of modern society, even a small advancement can have a strong impact on our society. The properties of steel have been pushed close to the limit. The development of bulk metallic glasses (BMGs) offers the opportunity to revolutionize the field of structural materials with strengths 3 or 4 time that of steel. The proposed project, aims to overcome the major technical barrier for BMGs of insufficient ductility. The development of ductile and high strength BMGs, will position Australia and its researchers at the forefront of this exciting material innovation. The project will develop and strengthen Australia's international research linkages with overseas centres of excellence.Read moreRead less
Simulation and Modelling of Interactions between Dislocations and Precipitates in High Strength Light Alloys. Most light alloys are strengthened by highly dispersed nanoscale precipitates. The mechanical behaviour of these alloys is determined by the intimate coupling between precipitate microstructure (size, shape and spatial distribution) and dislocation activities (by-pass, shearing and adsorption at interfaces). By integrating state-of-the-art experimental characterization and computer simul ....Simulation and Modelling of Interactions between Dislocations and Precipitates in High Strength Light Alloys. Most light alloys are strengthened by highly dispersed nanoscale precipitates. The mechanical behaviour of these alloys is determined by the intimate coupling between precipitate microstructure (size, shape and spatial distribution) and dislocation activities (by-pass, shearing and adsorption at interfaces). By integrating state-of-the-art experimental characterization and computer simulation techniques, this project aims to reveal detailed and accurate deformation mechanisms in these alloys. The knowledge gained and models developed are expected to provide guidelines to the optimization of existing alloys and design of new alloys, which is expected to create substantial wealth for Australia.Read moreRead less
Improvement in Stress Corrosion Cracking Resistance of Stainless Steels in Environments Conducive to Localized Pitting Damage. Stress corrosion cracking (SCC) represents a serious threat to infrastructure exposed to chloride and caustic environments. The proposed project will characterize the chloride-SCC crack propagation parameters for a super duplex stainless steel, which is the material of construction for vessels for stripping vinyl chloride monomer in a PVC processing plant. Alarmingly hig ....Improvement in Stress Corrosion Cracking Resistance of Stainless Steels in Environments Conducive to Localized Pitting Damage. Stress corrosion cracking (SCC) represents a serious threat to infrastructure exposed to chloride and caustic environments. The proposed project will characterize the chloride-SCC crack propagation parameters for a super duplex stainless steel, which is the material of construction for vessels for stripping vinyl chloride monomer in a PVC processing plant. Alarmingly high numbers the welds (nearly 50%) in the vessel had suffered extensive pitting (which is a well-known SCC initiator) and SCC cracking. For the mitigation measures, the project will also investigate pitting and SCC susceptibility of weldments of alternative varieties of stainless steels, such as Zeron 100.Read moreRead less
Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platfo ....Strength Enhancement of Aluminium Extrusion Alloys via Novel Thermal Processes and Alloy Composition Control. The aluminium industry in Australia produces ~4% of total goods and services exports nationally and over $2 billon per year in export earnings. The importance of developing energy-efficient processing and manufacturing technologies for aluminium and its alloys is reflected in the Federal Government's Light Metals Action Agenda. The proposed project has the potential to establish a platform for intelligent design and development of thermal processing technologies for aluminium extrusion alloys with improved mechanical properties. Such technologies are expected to help the Australian aluminium industry to expand its international market share.Read moreRead less