High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations ....An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations of hip joint prostheses, the international competitive edge of the Australian industry will be markedly sharpened. Patients, and the Australian economy, are expected to benefit greatly from successful developments in this project.Read moreRead less
Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a compo ....Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a component without going through costly and time consuming disassembly processes. In addition, the data from the lifetime monitoring process will provide information for improving the design and manufacture of environmentally friendly products.Read moreRead less
Mechanical Characterization of Carbon Nanotubes. Carbon nanotubes play important roles in the development of nanotechnology, a key technology in the twenty-first century. This project aims to establish the theories and techniques for characterizing the mechanical properties of carbon nanotubes. A novel method combining atomic analysis, predictive modeling and direct experimental quantification with atomic force microscopy will be used to achieve the objectives. The research will bring about new ....Mechanical Characterization of Carbon Nanotubes. Carbon nanotubes play important roles in the development of nanotechnology, a key technology in the twenty-first century. This project aims to establish the theories and techniques for characterizing the mechanical properties of carbon nanotubes. A novel method combining atomic analysis, predictive modeling and direct experimental quantification with atomic force microscopy will be used to achieve the objectives. The research will bring about new nanomechanics theories, resolve the existing paradox in nanotube deformation and provide an effective measuring method under complex loading. The achievement will contribute to the knowledge of nanotechnology and help the industry for further technical development.Read moreRead less
Mechanics of transverse friction and roughness in cold strip rolling. The transverse friction and roughness have a significant effect on the shape and surface quality of the rolled strip. However, mechanics of transverse friction in cold rolling have not been identified clearly. In this project, a two-dimensional mixed film lubrication model, which couples with the strip deformation and the roll stacks deformation, will be developed to quantify the effects of transverse friction and roughness on ....Mechanics of transverse friction and roughness in cold strip rolling. The transverse friction and roughness have a significant effect on the shape and surface quality of the rolled strip. However, mechanics of transverse friction in cold rolling have not been identified clearly. In this project, a two-dimensional mixed film lubrication model, which couples with the strip deformation and the roll stacks deformation, will be developed to quantify the effects of transverse friction and roughness on strip shape and surface quality. It will extend the scope of friction and roughness analysis well beyond other existing models.Read moreRead less
Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many r ....Integrity prediction of ground precision surfaces. This project aims to establish a new approach to enable a reliable and accurate prediction of precision surface grinding. Precision grinding is often the final step in the manufacturing chains for a broad range of metal, ceramic, optical glass and semiconductor components, which must have ultra-high surface integrity and accurate dimensions. To date, the surface integrity of a ground component cannot be predicted due to the involvement of many random factors and variables in a precision surface grinding process, resulting in high failure rates and processes requiring repeated surface measurements. The novel approach for surface integrity prediction developed by this project will make a vital step forward in advancing the discipline of precision surfacing, establish a new knowledge base and bring about significant technological impacts to the manufacturing industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE110100016
Funder
Australian Research Council
Funding Amount
$490,000.00
Summary
Multi-scale fabrication facility for complex three-dimensional surface generation from nano to macro dimensions. This facility will support advances in the manufacturing of free-form surfaces with submicron features. Its unique characteristics, such as the universal profiling ability and nanometre accuracy across large dimensions, will enable many science and engineering innovations which are presently impossible to be realised in Australia.
An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. Th ....An integral approach enabling the defect-free manufacture of microlens arrays. Free-form microlens arrays are of central importance to the advancement of science and frontier technologies such as electronics, optics, telecommunication, biotechnology, medical surgery, energy generation, agriculture, resource exploration, environment protection and security. Using an integral approach coupling processing-microstructure-property modelling, multi-scale mechanics and damage-free mould development. This research project will establish novel theories and technologies for the defect-free manufacture of microlens arrays. The research outcomes will lay the foundation for defect-free fabrication of a wide class of high-integrity systems.Read moreRead less
Mechanisms of mixed lubrication in rolling. Advanced manufacturing is always a major wealth-creating sector in developed economies. To catch up the revolution in rolling industry, Australia must develop her own technologies, train her own professionals of high competence, and thus increase her share in the international market. The proposed research will enhance Australia's record in production-orientated fundamental research in the field of metal rolling, and stimulate the growth of the world-c ....Mechanisms of mixed lubrication in rolling. Advanced manufacturing is always a major wealth-creating sector in developed economies. To catch up the revolution in rolling industry, Australia must develop her own technologies, train her own professionals of high competence, and thus increase her share in the international market. The proposed research will enhance Australia's record in production-orientated fundamental research in the field of metal rolling, and stimulate the growth of the world-class Australian industry, BlueScope Steel, and train young engineers most needed by the country. The research outcome will bring about long-term benefit to Australia.Read moreRead less
Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant ef ....Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant effect is considerably reduced by the use of high pressure cooling water, and the waste discharge is of environmental concern. Successful outcomes for the project are expected to improve product quality and reduce resource use.Read moreRead less