Linkage Infrastructure, Equipment And Facilities - Grant ID: LE180100002
Funder
Australian Research Council
Funding Amount
$808,191.00
Summary
A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The fa ....A facility for laser-based automated manufacturing of carbon composites. This project aims to create an advanced manufacturing facility for carbon-composites research by integrating laser-based processing and robotic automation. It will enable fundamental research on rapid processing of high-performance thermoplastics and metal-composite hybrids, including functionalisation of the composite through nano-material coating technology, and new instrumentation for structural health monitoring. The facility will significantly enhance the research capability in the newly established ARC Training Centre for Automated Manufacture of Advanced Composites, which will engage with Australian industry to improve productivity and material performance for industry sectors such as aerospace, automotive, marine, and sport.Read moreRead less
Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale ....Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale and morphology of the microstructure. This project aims to use the interdependence model of grain refinement to control and design grain sizes. The project first plans to investigate the near-rapid solidification conditions in aluminium alloys. It then plans to re-design the harder-to-manufacture titanium alloys to improve grain size control.Read moreRead less
Extremely lightweight and superelastic cellular materials. This project aims to synthesise a new generation of extremely lightweight, superelastic yet mechanically robust graphene-based cellular materials, develop new strategies to strengthen and functionalise them with other functional polymers or nanoparticles, and explore new techniques to characterise their unique mechanical, electrical and thermal properties for a range of potential applications. The new knowledge obtained would significant ....Extremely lightweight and superelastic cellular materials. This project aims to synthesise a new generation of extremely lightweight, superelastic yet mechanically robust graphene-based cellular materials, develop new strategies to strengthen and functionalise them with other functional polymers or nanoparticles, and explore new techniques to characterise their unique mechanical, electrical and thermal properties for a range of potential applications. The new knowledge obtained would significantly advance our understanding of extremely lightweight and multifunctional cellular materials as well as graphene-based bulk materials. Project outcomes are expected to help generate high value-added technological applications from natural graphite.Read moreRead less
Special Research Initiatives - Grant ID: SR180200051
Funder
Australian Research Council
Funding Amount
$497,638.00
Summary
Integrated platform technologies for remediation of PFAS contaminated water. This project aims to develop low cost platform technologies using our patented high capacity adsorbent material for the removal of perfluoralkyl substances (PFAS) from contaminated water sources in Australia. Our advanced adsorbent material is made from a novel sulfur co-polymer and activated carbon, both of which have high affinity for PFAS, but when combined as a composite provide significant advantages for PFAS remed ....Integrated platform technologies for remediation of PFAS contaminated water. This project aims to develop low cost platform technologies using our patented high capacity adsorbent material for the removal of perfluoralkyl substances (PFAS) from contaminated water sources in Australia. Our advanced adsorbent material is made from a novel sulfur co-polymer and activated carbon, both of which have high affinity for PFAS, but when combined as a composite provide significant advantages for PFAS remediation. This adsorbent will be applied in mobile water treatment plants for remediation of PFAS contaminated aquifers. We will also develop point-of-use water filters for individual, domestic use from the adsorbent, thus empowering individuals and local communities by delivering tangible solutions to Australia’s PFAS crisis.Read moreRead less
A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally chang ....Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally change the design and fabrication of ultrahigh-strength beta-Ti alloys and to significantly extend the capabilities of metal three-dimensional printing, as well as advancing the knowledge base of both metal three-dimensional printing and Ti alloys. They further provide a strategic solution to the manufacture of other similar engineering alloys in the broad field of metals.Read moreRead less
Multi-functional graphene interleaves in multi-scale carbon fibre reinforced composites. This research project will lead to the development of a new class of multi-functional composites with improved mechanical/fracture performance and in-built health monitoring capability. The new composite systems will revolutionise the design of composite structures for the new generation aerospace vehicles.
Development of a novel and practical method for fabricating carbon nanotube reinforced polymer composites for automotive applications. An effective, economical and environmentally friendly technology will be developed by this project to fabricate carbon nanotube reinforced polymer composites. The thus obtained products will be applied as automotive parts.
An energetic approach to characterise fracture of soft matter by cutting. Cutting of soft materials is a common daily life experience (e.g. slicing of meat and cheese) and an essential operation in many industries, healthcare (e.g. surgery) and manufacturing (e.g. paint removal) among them. By measuring the cutting forces of the tool and examining the deformation mechanisms of the work-piece, this project aims to put the cutting process on a strong scientific and technological footing. It provid ....An energetic approach to characterise fracture of soft matter by cutting. Cutting of soft materials is a common daily life experience (e.g. slicing of meat and cheese) and an essential operation in many industries, healthcare (e.g. surgery) and manufacturing (e.g. paint removal) among them. By measuring the cutting forces of the tool and examining the deformation mechanisms of the work-piece, this project aims to put the cutting process on a strong scientific and technological footing. It provides an ingenious method to measure the fracture energy, i.e. specific resistance to cracking, of plastics, bulk and thin film polymer nanocomposites at different cut-depths. New knowledge gained from the project is expected to improve tool design and optimise cutting conditions to increase the cutting process efficiency.Read moreRead less