Australian Laureate Fellowships - Grant ID: FL210100147
Funder
Australian Research Council
Funding Amount
$2,982,000.00
Summary
Alloy alchemy: New paradigms in alloy science to promote a circular economy. Although metals are readily remelted and reused, Australia exports most of its alloy scrap. These exports represent an opportunity for Australia to create value on-shore via a supply source that is secure against disruption. The Laureate will promote new ways to tap into this resource. It will provide the science needed to disrupt the current advanced alloy recycling paradigm and open up new avenues to create high value ....Alloy alchemy: New paradigms in alloy science to promote a circular economy. Although metals are readily remelted and reused, Australia exports most of its alloy scrap. These exports represent an opportunity for Australia to create value on-shore via a supply source that is secure against disruption. The Laureate will promote new ways to tap into this resource. It will provide the science needed to disrupt the current advanced alloy recycling paradigm and open up new avenues to create high value alloys from intermingled metal stocks that are currently ‘down-cycled’ because they are too costly to separate. The Laureate will also pioneer a new additive manufacturing technology to convert metal scrap into high value components, saving up to 95% of the production energy used to create the virgin metal.Read moreRead less
Grown not extracted: high performance plant-based polymer packaging. This project aims to develop high performance, thermoformed paper-like materials to replace petroleum-derived plastic packaging. The materials are made using mechanically broken down waste cellulose fibres, which are then formed into shapes with added barrier layers. The grant aims to control the mechanical treatment for optimum performance, engineer the shape forming process and design laminate structures to produce packaging ....Grown not extracted: high performance plant-based polymer packaging. This project aims to develop high performance, thermoformed paper-like materials to replace petroleum-derived plastic packaging. The materials are made using mechanically broken down waste cellulose fibres, which are then formed into shapes with added barrier layers. The grant aims to control the mechanical treatment for optimum performance, engineer the shape forming process and design laminate structures to produce packaging materials, which have all the advantages of plastic packaging with none of the environmental drawbacks. The grant also aims to develop new methods to characterise these composites. The intended outcome is a new industry manufacturing renewable, biodegradable packaging in Australia.
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Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale ....Design of tuneable microstructures for additive manufacturing. The project intends to develop methods to tune the microstructure of materials in additive manufacturing so that components can be manufactured with maximum productivity and properties. Additive manufacturing is leading the mass customisation of manufacturing. Designed tunable microstructures enable structure and properties to be tailored for specific applications. One of the greatest challenges, however, is how to control the scale and morphology of the microstructure. This project aims to use the interdependence model of grain refinement to control and design grain sizes. The project first plans to investigate the near-rapid solidification conditions in aluminium alloys. It then plans to re-design the harder-to-manufacture titanium alloys to improve grain size control.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH200100005
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and ....ARC Research Hub for Australian Steel Innovation. The Hub’s overarching goal is to support the transition of Australia’s steel manufacturing industry to a more sustainable, competitive and resilient position based on the creation of new, higher value-added products and more advanced manufacturing processes. It anticipates delivering original, innovative research designed to enable a necessary technological shift in the supply chain through integrating advanced enabling technologies in large and small businesses, developing step-change performance in anti-corrosion treatments and coating lines, generating more functional and durable products, and increasing resource intensities. It expects to train a more skillful and diverse workforce that will be critical in achieving this transformation.Read moreRead less
Extremely lightweight and superelastic cellular materials. This project aims to synthesise a new generation of extremely lightweight, superelastic yet mechanically robust graphene-based cellular materials, develop new strategies to strengthen and functionalise them with other functional polymers or nanoparticles, and explore new techniques to characterise their unique mechanical, electrical and thermal properties for a range of potential applications. The new knowledge obtained would significant ....Extremely lightweight and superelastic cellular materials. This project aims to synthesise a new generation of extremely lightweight, superelastic yet mechanically robust graphene-based cellular materials, develop new strategies to strengthen and functionalise them with other functional polymers or nanoparticles, and explore new techniques to characterise their unique mechanical, electrical and thermal properties for a range of potential applications. The new knowledge obtained would significantly advance our understanding of extremely lightweight and multifunctional cellular materials as well as graphene-based bulk materials. Project outcomes are expected to help generate high value-added technological applications from natural graphite.Read moreRead less
Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical p ....Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical property evaluation in relation to specifically tailored 3D printing conditions. Expected outcomes include a group of ultrahigh-strength novel titanium alloys for 3D printing and a new alloy design theory. This should provide significant benefits to the manufacturing industry to support the national economy and security.Read moreRead less
A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials ....Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials design. Partnering with Ruag Australia, a leading Defence aerospace supplier, the project will deliver a practical tool for the accelerated design of metal powders for cold spray and invent commercially useful advanced materials to improve the competitiveness of Australian manufacturing industry.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone ....Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone methodology that will benefit Australia by enabling a new wave of innovation in materials design and 3D printing, and a new class of lightweight intricate metal lattice structures that potentially offer exceptional mechanical and/or biological properties for near-term commercial applications.Read moreRead less