Dimensional Control of Stamped Components for Optimized Assembly Operations. Dimensional control is one of the most important challenges in automotive body assembly. The aim of this project is to develop a method of characterizing dimensional variation in a stamped sheet formed parts such that the effect of this variation on assemblies can be analysed. This will lead to an approach to flexible fixturing to minimizing assembly dimensional variation and improve dimensional quality.
AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme envir ....AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme environment applications, and new methods to increase the 3D printability of brittle materials. This should provide significant benefits to aerospace and defense industries through solving their long standing bottleneck material and processing problems. The outcomes also enhance Australia’s manufacturing capacity.Read moreRead less
Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accu ....Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accuracy and life. This should provide significant economic and safety benefits for the advanced manufacturing industry, enabling production of high-performance products across cutting-edge industries including defence, aerospace, medical tools, automotive, and clean-energy technologies.Read moreRead less
Development of inert gas ion beams for fabrication of nano-structures. This project will develop a high brightness, high density ion beam for reactive fabrication of structures with dimensions of the order of and less than 100 nano-metres. Present systems use liquid metal ion sources which can pollute the substrates being fabricated. Use of inert gas ions will overcome this problem and lead to a new type of ion source to replace the older systems. Added advantages include significantly increased ....Development of inert gas ion beams for fabrication of nano-structures. This project will develop a high brightness, high density ion beam for reactive fabrication of structures with dimensions of the order of and less than 100 nano-metres. Present systems use liquid metal ion sources which can pollute the substrates being fabricated. Use of inert gas ions will overcome this problem and lead to a new type of ion source to replace the older systems. Added advantages include significantly increased lifetime much higher reproducibility. Our commercial collaborator, FEI Company, estimate the world market as being $US100,000,000 and will actively promote this technology worldwide when it is fully developed.Read moreRead less
New high aspect ratio roll-to-roll compatible ultraviolet polysiloxane nanoimprinting for low cost consumer, medical, and quantum devices. This project will explore materials and processes for the creation of low cost optical waveguide devices from hybrid polysiloxane materials with applications in consumer products, sensing, health monitoring and fundamental physics. The outcome will pave the way for new approaches to manufacturing opening up new markets for the technology.
Co-design and dynamic mission optimisation of hypersonic flight vehicles. This project aims to deliver fundamental knowledge by integrating the modelling and control with the design of next generation hypersonic platforms. In an era where Australia's national security reliance on geographic isolation and support from allied forces are being challenged, the research outcomes of this project will play an important role in understanding the capabilities of hypersonic systems. The project will also ....Co-design and dynamic mission optimisation of hypersonic flight vehicles. This project aims to deliver fundamental knowledge by integrating the modelling and control with the design of next generation hypersonic platforms. In an era where Australia's national security reliance on geographic isolation and support from allied forces are being challenged, the research outcomes of this project will play an important role in understanding the capabilities of hypersonic systems. The project will also have significant spillover benefits into other complex system domains, where computational tools can be used to aid in design leading to high embedded-IP products for Australian industry. Furthermore, the proposal encompasses a strong research training aspect, with graduates exposed to leading edge industry and academia.Read moreRead less
Decision making for lifetime affordable and tenable city housing. This project will study home buying decisions and outcomes and use this to provide new insights into housing affordability and liveability. The project will develop an innovative software tool for Australia's home buyers to explore affordability and liveability during home buying, and agent-based modelling of scenarios for urban development futures.
Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix ....Reinforced crumbed rubber concrete for residential construction. Reinforced crumbed rubber concrete for residential construction. This project aims to use crumb rubber from used tyres to replace natural sand aggregate in concrete used in housing construction. Globally, very few of the millions of tyres discarded annually are recycled, while natural sand used in concrete is being depleted. This project intends to provide the tyre industry with a viable market for end of life tyres, and the premix concrete industry with a “green” product for the residential construction market. Expected benefits include the increased use of a waste resource (used tyres), reduced use of a scarce natural resource (sand), and the development of an economic but green alternative concrete option for residential builders and owners.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Robotics for the Real World: A Museum Tourguide Robot. This project will develop a tour guide robot for deployment into a real-world situation: providing tours at the Questacon museum in Canberra. Previously developed tour guide robots have all been limited in nature, similar to one-off laboratory experiments. This project aims to develop a world first: a truly robust and autonomous mobile robot that is continuously in service. This is a vital area for the future of robotics and has potential ....Robotics for the Real World: A Museum Tourguide Robot. This project will develop a tour guide robot for deployment into a real-world situation: providing tours at the Questacon museum in Canberra. Previously developed tour guide robots have all been limited in nature, similar to one-off laboratory experiments. This project aims to develop a world first: a truly robust and autonomous mobile robot that is continuously in service. This is a vital area for the future of robotics and has potential for spin-offs. The project will also develop necessary research results in the areas of mapping of dynamic environments, demonstrable safety, human-robot interaction, robot robustness and reliability, and Internet-based teleoperation.Read moreRead less