Sustainability Cockpit: an integrated tool for assessment and improvement of sustainability in manufacturing. This project aims to understand the relation between the traditional business indicators, such as cost, and the environmental indicators, such as carbon footprint. The outcome of this project will be an integrated tool which will allow manufacturers to assess and improve their environmental footprint in a cost effective manner.
Energy and water efficiency in Australian manufacturing. This project aims at developing an interdisciplinary solution to increase the understanding of energy and water flows in manufacturing companies. The proposed approach will lead to the development of technical solutions to increase the efficient usage of energy and water on a continuous basis.
Early Career Industry Fellowships - Grant ID: IE230100678
Funder
Australian Research Council
Funding Amount
$438,572.00
Summary
A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and pro ....A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and production. This project will provide significant benefits by creating an independent digital simulation model for quality mapping in Multi-Jet Fusion that reduces production costs and enhances automotive part quality.Read moreRead less
New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and ....New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and mining industries and the technology aims to expand the industrial partner's commodity base from structural ceramics to high-tech ceramics. Benefits: Greater utilisation of waste and Australian raw materials, new commercialisation opportunities, new training and employment opportunities and breakthrough research.Read moreRead less
Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiven ....Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiveness of the implementation. This project will develop an intelligent model for the implementation of cellular manufacturing in batch production and test it in a case study. The work will contribute to Australia's contribution to the Intelligent Manufacturing Systems international research project SYMPHONY.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230101472
Funder
Australian Research Council
Funding Amount
$454,054.00
Summary
Converting textiles waste to novel nanostructured porous carbon fibre . This project aims to develop innovative catalytic activation approaches for converting textiles waste to porous activated carbon fibre with potential application in energy storage and carbon capture. The project expects to address the key issue of textile upcycling and generate new knowledge in material science by revealing the principle of alkali metal-induced pore formation and carbon dot synthesis. Expected outcomes inclu ....Converting textiles waste to novel nanostructured porous carbon fibre . This project aims to develop innovative catalytic activation approaches for converting textiles waste to porous activated carbon fibre with potential application in energy storage and carbon capture. The project expects to address the key issue of textile upcycling and generate new knowledge in material science by revealing the principle of alkali metal-induced pore formation and carbon dot synthesis. Expected outcomes include advanced techniques to create value-added materials from recycling textiles waste and in-depth understanding of performance improvement mechanisms. Success will provide significant benefits in securing a sustainable future for Australia, ensuring valuable resources recovery and strategies for advanced manufacturing.Read moreRead less
Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited main ....Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited maintenance resources across numerous equipment items and different production sites. The intended outcome of the project will improve the efficiency of maintenance and hence the global competitiveness of the Australian sugar industry.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230100338
Funder
Australian Research Council
Funding Amount
$448,721.00
Summary
Enabling solid state metal recycling with new numerical techniques. This project performs modelling to help develop an additive metal manufacturing process that makes use of scrap as input feed. It will develop new understanding of the key physical aspects of friction stir additive manufacturing and build a new efficient yet accurate continuum thermo-mechanical model for its simulation. This technology will enable metal deposition at rates an order of magnitude greater than conventional powder a ....Enabling solid state metal recycling with new numerical techniques. This project performs modelling to help develop an additive metal manufacturing process that makes use of scrap as input feed. It will develop new understanding of the key physical aspects of friction stir additive manufacturing and build a new efficient yet accurate continuum thermo-mechanical model for its simulation. This technology will enable metal deposition at rates an order of magnitude greater than conventional powder additive manufacturing methods. The new computational approach will be used to create processing and design maps. The work will facilitate greater use of high metal scrap and pave the way for more robust supply chains and new business models with application in automotive, mining, aerospace and military sectors.Read moreRead less
Microbial junk food: developing synthetic platforms for plastic degradation. This project aims to establish the genetic basis of polyethelene biodegradation (PED) by microbes from the gut microbiome of plastic-eating caterpillars. It will transform the active microbial PED genes into carefully designed synthetic microbes for efficient, safe and large-scale PED. The project will combine innovative functional microbial genetic tools and synthetic biology techniques with solid biochemistry and bioi ....Microbial junk food: developing synthetic platforms for plastic degradation. This project aims to establish the genetic basis of polyethelene biodegradation (PED) by microbes from the gut microbiome of plastic-eating caterpillars. It will transform the active microbial PED genes into carefully designed synthetic microbes for efficient, safe and large-scale PED. The project will combine innovative functional microbial genetic tools and synthetic biology techniques with solid biochemistry and bioinformatics to produce translatable synthetic platforms containing key genes optimised for efficient PE waste removal. The outcomes will have the potential to transform the relative ineffective and expensive current methods for PE disposal into flexible, cost-effective and sustainable solutions applicable to multiple sectors.Read moreRead less
A Simulation-Based Approach to Understanding Alternative Supply Chain Configurations. The research developed in this project has value to the broader Australian community because it will lead to the development of a decision support system for configuring more strategic, cost effective and efficient supply chains. The modelling techniques developed in the project together with the crucial training and experience in large scale experimental and survey techniques will help to establish a high qual ....A Simulation-Based Approach to Understanding Alternative Supply Chain Configurations. The research developed in this project has value to the broader Australian community because it will lead to the development of a decision support system for configuring more strategic, cost effective and efficient supply chains. The modelling techniques developed in the project together with the crucial training and experience in large scale experimental and survey techniques will help to establish a high quality centre for supply chain research. The decision support system and other techniques utilised in the project have potential for commercialisation for the benefit of Australian commerce. Read moreRead less