High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fun ....Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fundamental and practical information and data on the tapping operations, renowned as 'some of the most neglected operations in machining research' and as 'bottleneck operations in practice'. This project heads towards satisfying the internationally recognised pressing need for quantitatively reliable machining performance data and equations.Read moreRead less
High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high spe ....High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high speed machining of a wide range of advanced materials. It should significantly increase machining speed and thus dramatically reduce the costs of producing products such as titanium medical implants, alloyed engine components and new cutting tools which are vital for the biomaterials, aerospace and manufacturing industries.Read moreRead less
Advanced chemical recycling of mixed plastics for monomer recovery. This project aims to develop innovative catalytic routes to the chemical recycling of mixed plastics for recovery of their molecular building blocks. Plastic pollution poses a significant threat to the Australian ecosystem. Efficient recycling technologies are urgently needed as Australia only recycles ~4% of its 3.4 million tons of mixed waste plastics. This project expects to design highly efficient catalysts for the stepwise ....Advanced chemical recycling of mixed plastics for monomer recovery. This project aims to develop innovative catalytic routes to the chemical recycling of mixed plastics for recovery of their molecular building blocks. Plastic pollution poses a significant threat to the Australian ecosystem. Efficient recycling technologies are urgently needed as Australia only recycles ~4% of its 3.4 million tons of mixed waste plastics. This project expects to design highly efficient catalysts for the stepwise breakdown of mixed polyolefin plastics into monomers for the subsequent manufacturing of virgin plastics in a circular economy, and to elucidate fundamental underpinning reaction mechanisms. Outcomes will stimulate the Australian waste plastic recycling industry, and minimise plastic accumulation in the environment.Read moreRead less
Superwettability effects on oil-mist coalescing fibrous filters. This project aims to provide new knowledge about how to use surface engineering techniques to produce highly efficient, energy-saving fibrous filters for separating oil mists from air streams. The focus is to address the challenge of the low efficiency of current generation coalescing filters for removal of oil mists smaller than one micrometre. The project will result in new methods to precisely control fibre surface wettability a ....Superwettability effects on oil-mist coalescing fibrous filters. This project aims to provide new knowledge about how to use surface engineering techniques to produce highly efficient, energy-saving fibrous filters for separating oil mists from air streams. The focus is to address the challenge of the low efficiency of current generation coalescing filters for removal of oil mists smaller than one micrometre. The project will result in new methods to precisely control fibre surface wettability and oil drainage within fibrous filters. The new knowledge and coalescing filters developed will benefit scientific and industrial fields including metal processing, automotive, engineering and manufacturing, electronics, food, hospital, mining, pharmaceuticals and energy generation.Read moreRead less
Hybrid Construction using Seawater, Sea Sand and Fibre Reinforced Polymer. Conventional concrete is made using fresh water and river sand. This project aims to develop a novel hybrid construction system using seawater, sea sand and industrial waste, together with fibre reinforced polymer (FRP) and stainless steel (SS), for use in civil engineering infrastructure in marine environments. To date there has been little work to understand the degradation kinetics and mechanisms of FRP and SS in such ....Hybrid Construction using Seawater, Sea Sand and Fibre Reinforced Polymer. Conventional concrete is made using fresh water and river sand. This project aims to develop a novel hybrid construction system using seawater, sea sand and industrial waste, together with fibre reinforced polymer (FRP) and stainless steel (SS), for use in civil engineering infrastructure in marine environments. To date there has been little work to understand the degradation kinetics and mechanisms of FRP and SS in such complicated corrosive environments. The project plans to provide a design methodology to ensure confidence in the safety of critical infrastructure such as bridges, highways, dams, airports, offshore piles and artificial islands. The proposed system would save fresh water and reduce damage to river ecosystems, carbon dioxide emissions and construction costs.Read moreRead less
Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validat ....Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validate the tool for simulating the printing process, provide a better heat treatment during repair, and allow safe prediction of the service life of repaired components. This research should benefit the Australian manufacturing industry and reduce resource use by helping apply this 3D printing method in remanufacturing.Read moreRead less
Water-phase Assembly of Durable, Superamphiphobic, Self-cleaning Surfaces. Self-cleaning surfaces offer an easy to maintain, environmentally friendly way of keeping surfaces clean - important for daily life, healthcare and industry. Using a water-phase process to prepare durable, self-cleaning (based on superamphiphobicity) surfaces is highly promising for practical uses, but remains challenging to perform. The present work aims to develop new knowledge on how to create superamphiphobic, self-cl ....Water-phase Assembly of Durable, Superamphiphobic, Self-cleaning Surfaces. Self-cleaning surfaces offer an easy to maintain, environmentally friendly way of keeping surfaces clean - important for daily life, healthcare and industry. Using a water-phase process to prepare durable, self-cleaning (based on superamphiphobicity) surfaces is highly promising for practical uses, but remains challenging to perform. The present work aims to develop new knowledge on how to create superamphiphobic, self-cleaning surfaces using a marine-mussel-inspired dopamine underwater assembly principle. The new technology developed is expected to be useful for wide production of durable self-cleaning coatings for diverse applications.Read moreRead less
A Green and Fire-resistant Magnesium Oxychloride Cementitious Composite . This project aims to develop a novel and green fibre reinforced magnesium oxychloride cementitious composite with durability and resilience for buildings subject to fire/bushfire attack via well-integrated multiscale numerical and experimental studies. This enhances integrity and safety of buildings and increases the energy efficiency for buildings. The project will significantly advance the research and application of gre ....A Green and Fire-resistant Magnesium Oxychloride Cementitious Composite . This project aims to develop a novel and green fibre reinforced magnesium oxychloride cementitious composite with durability and resilience for buildings subject to fire/bushfire attack via well-integrated multiscale numerical and experimental studies. This enhances integrity and safety of buildings and increases the energy efficiency for buildings. The project will significantly advance the research and application of green cement, and find a solution for recycle and reuse a large amount of waste/industry by-products in construction towards circular economy. The research outcomes are innovative material, models, experiment technology and modelling methods, with significant impact and benefits to environment, economy and society. Read moreRead less
Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to e ....Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to establish sensory-based control techniques to solve problems associated with predictability, control, and efficiency for future advancement of such novel systems. The outcomes will include acquiring new knowledge in micromanipulation systems for potential utilization of the innovative concepts in the frontier areas.Read moreRead less