Sustainability Cockpit: an integrated tool for assessment and improvement of sustainability in manufacturing. This project aims to understand the relation between the traditional business indicators, such as cost, and the environmental indicators, such as carbon footprint. The outcome of this project will be an integrated tool which will allow manufacturers to assess and improve their environmental footprint in a cost effective manner.
Energy and water efficiency in Australian manufacturing. This project aims at developing an interdisciplinary solution to increase the understanding of energy and water flows in manufacturing companies. The proposed approach will lead to the development of technical solutions to increase the efficient usage of energy and water on a continuous basis.
New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and ....New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and mining industries and the technology aims to expand the industrial partner's commodity base from structural ceramics to high-tech ceramics. Benefits: Greater utilisation of waste and Australian raw materials, new commercialisation opportunities, new training and employment opportunities and breakthrough research.Read moreRead less
Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiven ....Decision support systems for the implementation of team based cellular manufacturing in adaptive organizations. Cellular manufacturing, where a family of products is produced in discrete multi-machine cells, has been adopted by many firms to increase flexibility, reduce costs and improve quality. However the implementation of cellular manufacturing is a complex process as technology, customer needs, product characteristics, enterprise goals and organisation structure can influence the effectiveness of the implementation. This project will develop an intelligent model for the implementation of cellular manufacturing in batch production and test it in a case study. The work will contribute to Australia's contribution to the Intelligent Manufacturing Systems international research project SYMPHONY.Read moreRead less
Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited main ....Condition-based maintenance optimisation for Australian sugar industry. The aim of this project is to develop innovative methodologies for the implementation of condition-based maintenance in the sugar milling industry. This is designed to optimise the allocation of limited maintenance resources and to significantly reduce the $350 million spent on maintenance in the industry each year. New methodologies will account for the seasonality of production and the complexity of allocating limited maintenance resources across numerous equipment items and different production sites. The intended outcome of the project will improve the efficiency of maintenance and hence the global competitiveness of the Australian sugar industry.Read moreRead less
A Simulation-Based Approach to Understanding Alternative Supply Chain Configurations. The research developed in this project has value to the broader Australian community because it will lead to the development of a decision support system for configuring more strategic, cost effective and efficient supply chains. The modelling techniques developed in the project together with the crucial training and experience in large scale experimental and survey techniques will help to establish a high qual ....A Simulation-Based Approach to Understanding Alternative Supply Chain Configurations. The research developed in this project has value to the broader Australian community because it will lead to the development of a decision support system for configuring more strategic, cost effective and efficient supply chains. The modelling techniques developed in the project together with the crucial training and experience in large scale experimental and survey techniques will help to establish a high quality centre for supply chain research. The decision support system and other techniques utilised in the project have potential for commercialisation for the benefit of Australian commerce. Read moreRead less
Nano-engineered catalysts for sustainable fuel production from waste . This project aims to address two major problems simultaneously-reducing the burden of non-recyclable waste currently going to landfill in Australia, and offsetting Australia’s reliance on imported diesel to support industry and transport needs. While approximately 95% of diesel consumed in Australia is imported, vast quantities of carbon-based waste ends up in landfill. Municipal Solid Waste (MSW) is a mixture of plant-based ....Nano-engineered catalysts for sustainable fuel production from waste . This project aims to address two major problems simultaneously-reducing the burden of non-recyclable waste currently going to landfill in Australia, and offsetting Australia’s reliance on imported diesel to support industry and transport needs. While approximately 95% of diesel consumed in Australia is imported, vast quantities of carbon-based waste ends up in landfill. Municipal Solid Waste (MSW) is a mixture of plant-based waste (including food, garden, paper, and wood) and fossil-fuel derived materials (plastics). Using an innovative and environmentally-sustainable catalytic process, the outcomes of this project are aimed alleviating Australia’s dependence on diesel fuel imports and better waste management solutions in Australia.Read moreRead less
Development of controllable and durable green concretes through the understanding of feedstock chemistry and geopolymerisation mechanism. This project will develop key knowledge and technologies towards in geopolymer applications, evolving the current polluted cement/concrete industry into a much greener industry with up to 80 per cent lower carbon emissions. Successful completion of this project will keep Australia at the leading frontier of green technology and green industry.
A high speed, high fidelity 3D printer for fabricating microfluidic devices. This project aims to develop a novel 3D printer offering the highest resolution available and fastest printing speed for the single-step manufacturing of complex microfluidic devices. New resins developed to exploit the inert liquid interface layer printing approach will provide unprecedented capability to create micron sized channels interconnected in 3D space and fabricate Lab-on-a-Chip systems that cannot be generate ....A high speed, high fidelity 3D printer for fabricating microfluidic devices. This project aims to develop a novel 3D printer offering the highest resolution available and fastest printing speed for the single-step manufacturing of complex microfluidic devices. New resins developed to exploit the inert liquid interface layer printing approach will provide unprecedented capability to create micron sized channels interconnected in 3D space and fabricate Lab-on-a-Chip systems that cannot be generated by any current fabrication approach. This novel high speed, high fidelity 3D printer and the new resins to be developed are expected to lead to more effective manufacturing approaches for portable chemical devices and to promote complex chemical analysis into the knowledge immediacy culture of today.Read moreRead less
Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant ef ....Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant effect is considerably reduced by the use of high pressure cooling water, and the waste discharge is of environmental concern. Successful outcomes for the project are expected to improve product quality and reduce resource use.Read moreRead less