High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fun ....Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fundamental and practical information and data on the tapping operations, renowned as 'some of the most neglected operations in machining research' and as 'bottleneck operations in practice'. This project heads towards satisfying the internationally recognised pressing need for quantitatively reliable machining performance data and equations.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0668473
Funder
Australian Research Council
Funding Amount
$710,000.00
Summary
Direct Metal Deposition Freeform Fabrication Facility for Rapid Tooling and Manufacturing. Tools, dies and moulds produce approximately 87% of plastic and metal products for industries ranging among automotive, medical, electronics, aerospace and consumer products. The industry appears to be in a state of decline with domestic demand for tools, dies and moulds shrinking because manufacturing facilities are relocating to foreign countries to take advantage of low-cost labour and manufacturing cos ....Direct Metal Deposition Freeform Fabrication Facility for Rapid Tooling and Manufacturing. Tools, dies and moulds produce approximately 87% of plastic and metal products for industries ranging among automotive, medical, electronics, aerospace and consumer products. The industry appears to be in a state of decline with domestic demand for tools, dies and moulds shrinking because manufacturing facilities are relocating to foreign countries to take advantage of low-cost labour and manufacturing costs. The new technology of Direct Metal Deposition offers an opportunity to reverse this trend by providing tools that are faster to manufacture, allow for old tools to be refurbished and to incorporate special features into the tools, to deliver competitive advantages.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE180100175
Funder
Australian Research Council
Funding Amount
$347,070.00
Summary
Three-dimensional additive bio-fabrication facility: printing bioprinters. This project aims to develop bioprinting systems that will provide new insights into fundamental biological processes. The 3D Additive Bio-Fabrication Facility - Printing Bioprinters capability will use 3D polymer and metal additive manufacturing technologies to create the next generation of bioprinting methodologies and 3D fabrication tools. It is the aim that these customised additive manufacturing systems will be used ....Three-dimensional additive bio-fabrication facility: printing bioprinters. This project aims to develop bioprinting systems that will provide new insights into fundamental biological processes. The 3D Additive Bio-Fabrication Facility - Printing Bioprinters capability will use 3D polymer and metal additive manufacturing technologies to create the next generation of bioprinting methodologies and 3D fabrication tools. It is the aim that these customised additive manufacturing systems will be used to produce structures wherein living cells are spatially organised in combination with appropriate biomaterials and bioactive components, such as drugs or growth factors, in order to influence subsequent biological behaviour.Read moreRead less
Development of High Performance Mechanical Sorting of Plastics for Recycling. This research program aims to develop and test a range of high performance, mechanical in-process plastics sorting technologies in conjunction with Australia's lead recycling company. Currently, recycling techniques result in an insufficient purity and quality level, thus limiting the extent of recycling and opportunity for end product applications. Increasing the purity of recycled plastics and economics of recyclin ....Development of High Performance Mechanical Sorting of Plastics for Recycling. This research program aims to develop and test a range of high performance, mechanical in-process plastics sorting technologies in conjunction with Australia's lead recycling company. Currently, recycling techniques result in an insufficient purity and quality level, thus limiting the extent of recycling and opportunity for end product applications. Increasing the purity of recycled plastics and economics of recycling, without compromising throughput levels, will result in an increase in recycling rates and the range of applications of recycled plastics.Read moreRead less
Value Adding to Australian Cashmere Fleece. This project will lead to major technical advance in the processing of both cashmere fibres and cashmere guard hair. Reducing the level of breakage in fine cashmere fibres will add significant premium to the price of cashmere fibres and products. In addition, the large amount of coarse guard hair removed from cashmere dehairing process will be converted into quality fine powders, which will add significant value to an otherwise 'waste' product. This pr ....Value Adding to Australian Cashmere Fleece. This project will lead to major technical advance in the processing of both cashmere fibres and cashmere guard hair. Reducing the level of breakage in fine cashmere fibres will add significant premium to the price of cashmere fibres and products. In addition, the large amount of coarse guard hair removed from cashmere dehairing process will be converted into quality fine powders, which will add significant value to an otherwise 'waste' product. This project will benefit the entire animal fibre industry, particularly the rare animal fibre industry.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to e ....Micromanipulation system. Many frontier areas such as micromanufacturing, microsurgery, biotechnology, and nanotechnology require high precision micromanipulation systems. This project aims to investigate fundamental issues in micromanipulation systems using an ARC-LIEF funded research facility, and establish methodologies for modelling and analysis, together with their experimental verification to evaluate the influence of various parameters in such systems. The findings will be utilised to establish sensory-based control techniques to solve problems associated with predictability, control, and efficiency for future advancement of such novel systems. The outcomes will include acquiring new knowledge in micromanipulation systems for potential utilization of the innovative concepts in the frontier areas.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0453398
Funder
Australian Research Council
Funding Amount
$161,075.00
Summary
A Non Contact Facility For Measuring Irreversible Energy, Residual Stress, and Full Field Stresses for Critical Rail Infra-Structure Assessment. To meet the national rail objectives as enunciated in the 2002 Green Paper there is an urgent requirement for a capability for: i) advanced (rail) prototype assessment, ii) rapid assessment of rail infra-structure, iii) for increasing the capacity of existing (rail) infra-structure. To address this we propose a facility with both a dissipative energy m ....A Non Contact Facility For Measuring Irreversible Energy, Residual Stress, and Full Field Stresses for Critical Rail Infra-Structure Assessment. To meet the national rail objectives as enunciated in the 2002 Green Paper there is an urgent requirement for a capability for: i) advanced (rail) prototype assessment, ii) rapid assessment of rail infra-structure, iii) for increasing the capacity of existing (rail) infra-structure. To address this we propose a facility with both a dissipative energy measurement and a 'lock in' thermograpghy capability. Recent Australian developments in thermo-elasticity enables the researchers to extend this facility to measure residual stress in complex components. The ability to measure dissipated energy, residual stress, ultrasonic waves, and full field stress will create a unique research capability.Read moreRead less
Haptic exploration and manipulation of micro/nano scale environment. The proposed research is novel and innovative in character and it has potential benefits in many frontier areas utilising micro/nano manipulation systems. These include micromanufacturing and instrumentation, microbiology, microsurgery and nanotechnology. The outcomes of this project will add to the growth of world-class Australian engineering science, and consolidate Australia's position in innovative technologies and internat ....Haptic exploration and manipulation of micro/nano scale environment. The proposed research is novel and innovative in character and it has potential benefits in many frontier areas utilising micro/nano manipulation systems. These include micromanufacturing and instrumentation, microbiology, microsurgery and nanotechnology. The outcomes of this project will add to the growth of world-class Australian engineering science, and consolidate Australia's position in innovative technologies and international R&D. This highly challenging project will provide training for postdoctorate researchers, postgraduate and honours students. These researchers will gain expertise in many areas including micro/nano manipulation, sensing and control, system design and analysis, virtual reality and experimental techniques.Read moreRead less