Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant ef ....Understanding the role of nanoparticles in water based lubrication. This project seeks to understand the role of nanoparticles in the lubrication of hot strip rolling and then to develop novel nano-additive water-based lubricants to solve a long-standing issue for the steel-making industry. Lubrication significantly affects the surface quality of hot-rolled strips, roll wear and energy consumption in the steel-making industry. Currently, oil-based lubricants are used. However, their lubricant effect is considerably reduced by the use of high pressure cooling water, and the waste discharge is of environmental concern. Successful outcomes for the project are expected to improve product quality and reduce resource use.Read moreRead less
Damage-Free Surfacing of Large Brittle Wafers with On-Machine Flatness Control. The knowledge gained from this research project will be of great value to the development of new generations of high-integrity semiconductor systems for high-speed telecommunication, large-scale computation, transport, biomedicine, agriculture, mining and security. The outcomes will have significant impact on the ultra-precision discipline scientifically and will sharpen the competitive edge of the Australian fabrica ....Damage-Free Surfacing of Large Brittle Wafers with On-Machine Flatness Control. The knowledge gained from this research project will be of great value to the development of new generations of high-integrity semiconductor systems for high-speed telecommunication, large-scale computation, transport, biomedicine, agriculture, mining and security. The outcomes will have significant impact on the ultra-precision discipline scientifically and will sharpen the competitive edge of the Australian fabrication industry. The research will open up remarkable opportunities for young researchers to work in one of the most frontier fields in the 21st century.Read moreRead less
Special Research Initiatives - Grant ID: SR0354722
Funder
Australian Research Council
Funding Amount
$20,000.00
Summary
Research Network for Multi-Scale Manufacturing and Characterisation. Manufacturing has always been the cornerstone of long-term economic growth. With the recent development in micro/nano-technologies, the manufacture of devices with functional properties across multiple scales has become a central challenge. In Australia, individual research teams have had significant impact on the manufacture of single scale elements, but owing to their limited infrastructure and specialised expertise, integrat ....Research Network for Multi-Scale Manufacturing and Characterisation. Manufacturing has always been the cornerstone of long-term economic growth. With the recent development in micro/nano-technologies, the manufacture of devices with functional properties across multiple scales has become a central challenge. In Australia, individual research teams have had significant impact on the manufacture of single scale elements, but owing to their limited infrastructure and specialised expertise, integrated multi-scale manufacturing has been unattainable. Through collaboration and sharing of expertise and infrastructure, the proposed Research Network, composed of the major Australian teams in manufacturing and leading divisions overseas, will foster innovation in multi-scale manufacturing and characterization in Australia.Read moreRead less
Non-destructive characterisation of residual stresses for the silicon-on-sapphire technology. Every sapphire wafer for the fabrication of integrated circuits using the silicon-on-sapphire technology is worth more than a thousand dollars, and the cost grows exponentially with successive processing of circuitry. Early detection and prevention of wafer failure is therefore an economic and quality necessity. The fast, non-destructive method to be developed by the proposed research will enable semic ....Non-destructive characterisation of residual stresses for the silicon-on-sapphire technology. Every sapphire wafer for the fabrication of integrated circuits using the silicon-on-sapphire technology is worth more than a thousand dollars, and the cost grows exponentially with successive processing of circuitry. Early detection and prevention of wafer failure is therefore an economic and quality necessity. The fast, non-destructive method to be developed by the proposed research will enable semiconductor electronics manufacturers to achieve a cost-effective fabrication of integrated circuits by detecting damages in wafers at the very early stage of production.Read moreRead less
Mechanical Characterization of Carbon Nanotubes. Carbon nanotubes play important roles in the development of nanotechnology, a key technology in the twenty-first century. This project aims to establish the theories and techniques for characterizing the mechanical properties of carbon nanotubes. A novel method combining atomic analysis, predictive modeling and direct experimental quantification with atomic force microscopy will be used to achieve the objectives. The research will bring about new ....Mechanical Characterization of Carbon Nanotubes. Carbon nanotubes play important roles in the development of nanotechnology, a key technology in the twenty-first century. This project aims to establish the theories and techniques for characterizing the mechanical properties of carbon nanotubes. A novel method combining atomic analysis, predictive modeling and direct experimental quantification with atomic force microscopy will be used to achieve the objectives. The research will bring about new nanomechanics theories, resolve the existing paradox in nanotube deformation and provide an effective measuring method under complex loading. The achievement will contribute to the knowledge of nanotechnology and help the industry for further technical development.Read moreRead less
Mechanics of transverse friction and roughness in cold strip rolling. The transverse friction and roughness have a significant effect on the shape and surface quality of the rolled strip. However, mechanics of transverse friction in cold rolling have not been identified clearly. In this project, a two-dimensional mixed film lubrication model, which couples with the strip deformation and the roll stacks deformation, will be developed to quantify the effects of transverse friction and roughness on ....Mechanics of transverse friction and roughness in cold strip rolling. The transverse friction and roughness have a significant effect on the shape and surface quality of the rolled strip. However, mechanics of transverse friction in cold rolling have not been identified clearly. In this project, a two-dimensional mixed film lubrication model, which couples with the strip deformation and the roll stacks deformation, will be developed to quantify the effects of transverse friction and roughness on strip shape and surface quality. It will extend the scope of friction and roughness analysis well beyond other existing models.Read moreRead less
High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Nanotribology of Carbon Nanotube Reinforced Composites: The Processing-Microstructure-Property Principles and Technology. The nanotribology science for carbon nanotube reinforced composites has not been established and industry found that published methods were not usable. This project will make a major step forward on the theoretical development and offer an innovative technology to enable industry to determine optimal manufacturing conditions. The success of research will greatly enhance Austr ....Nanotribology of Carbon Nanotube Reinforced Composites: The Processing-Microstructure-Property Principles and Technology. The nanotribology science for carbon nanotube reinforced composites has not been established and industry found that published methods were not usable. This project will make a major step forward on the theoretical development and offer an innovative technology to enable industry to determine optimal manufacturing conditions. The success of research will greatly enhance Australia's international standing and sharpen the competitive edge of Australian industry. Meanwhile, the project will strengthen Australia's international links and provide an interdisciplinary opportunity for junior researchers to develop their skills in one of the most important areas in the century.Read moreRead less
An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations ....An innovative manufacturing technology enabling new generations of hip joint prostheses. The success of the present project will revolutionise the way we produce hip joint prostheses, resolve the critical issues caused by the wear of the hip joint bearing surfaces, and dramatically improve patients' life quality. The project will open an entirely new application field for the Australian made materials which have a very limited market so far. With the innovative technology and the new generations of hip joint prostheses, the international competitive edge of the Australian industry will be markedly sharpened. Patients, and the Australian economy, are expected to benefit greatly from successful developments in this project.Read moreRead less
Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and ....Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and make a significant impact to the ultra-precision engineering discipline. It will also develop a frontier technology that will increase the competitiveness of the Australian fabrication industry in developing leading edge technologies and products.Read moreRead less