Improvement of Additive Manufacturing Processability of Alloys and Ceramics. As the current materials that can be additively processed are still very limited, this project aims to increase the additive manufacturing processability of commercial engineering materials through developing effective and practical grain refinement technology so that more engineering parts can be additively fabricated. The project expects to widen the applications of this advanced manufacturing technology in industry p ....Improvement of Additive Manufacturing Processability of Alloys and Ceramics. As the current materials that can be additively processed are still very limited, this project aims to increase the additive manufacturing processability of commercial engineering materials through developing effective and practical grain refinement technology so that more engineering parts can be additively fabricated. The project expects to widen the applications of this advanced manufacturing technology in industry productions. Expected outcomes include commercialisation ready grain refinement technologies and breakthrough fundamental understanding of the physical metallurgy of melt pools. This should enhance Australia’s capability to establish world-leading additive manufacturing activities serving to various other industry sectors. Read moreRead less
Australian Laureate Fellowships - Grant ID: FL210100147
Funder
Australian Research Council
Funding Amount
$2,982,000.00
Summary
Alloy alchemy: New paradigms in alloy science to promote a circular economy. Although metals are readily remelted and reused, Australia exports most of its alloy scrap. These exports represent an opportunity for Australia to create value on-shore via a supply source that is secure against disruption. The Laureate will promote new ways to tap into this resource. It will provide the science needed to disrupt the current advanced alloy recycling paradigm and open up new avenues to create high value ....Alloy alchemy: New paradigms in alloy science to promote a circular economy. Although metals are readily remelted and reused, Australia exports most of its alloy scrap. These exports represent an opportunity for Australia to create value on-shore via a supply source that is secure against disruption. The Laureate will promote new ways to tap into this resource. It will provide the science needed to disrupt the current advanced alloy recycling paradigm and open up new avenues to create high value alloys from intermingled metal stocks that are currently ‘down-cycled’ because they are too costly to separate. The Laureate will also pioneer a new additive manufacturing technology to convert metal scrap into high value components, saving up to 95% of the production energy used to create the virgin metal.Read moreRead less
Catalytic production of health food additives from crustacean wastes. Cost-effective production of new synthetic amino acids as value-added food additives from crustacean wastes is vital for waste recycling and a sustainable economy. This project will develop a unique catalytic system for the selective conversion of waste-derived compounds into tailor-made products. Advanced in situ spectroscopic techniques will be employed to establish the structure-reactivity relationship of working catalysts ....Catalytic production of health food additives from crustacean wastes. Cost-effective production of new synthetic amino acids as value-added food additives from crustacean wastes is vital for waste recycling and a sustainable economy. This project will develop a unique catalytic system for the selective conversion of waste-derived compounds into tailor-made products. Advanced in situ spectroscopic techniques will be employed to establish the structure-reactivity relationship of working catalysts and thereby manipulate the key factors governing the activity/selectivity. Such cutting-edge knowledge gained is crucial for optimising process effciency and resource utilisation, which is essential for the success of the biorefining industry and a more environmentally-friendly chemical and food economy in Australia.Read moreRead less
A new class of titanium alloys developed for additive manufacturing. This project aims to develop a new class of (Ti-Cu)-based alloys featuring high strength, high toughness, and high hydrogen-embrittlement resistance specifically for additive manufacturing (AM). This project expects to generate new knowledge of grain refinement and phase transformations in dynamic temperature field of metal AM process and to solve the common weakness – strong mechanical anisotropy and poor fatigue life – of AM ....A new class of titanium alloys developed for additive manufacturing. This project aims to develop a new class of (Ti-Cu)-based alloys featuring high strength, high toughness, and high hydrogen-embrittlement resistance specifically for additive manufacturing (AM). This project expects to generate new knowledge of grain refinement and phase transformations in dynamic temperature field of metal AM process and to solve the common weakness – strong mechanical anisotropy and poor fatigue life – of AM Ti components. The expected outcomes include a whole set of processing maps of AM (Ti-Cu)-based alloys tailored to demanding applications. This should provide significant benefits to aerospace, marine and biomedical industries by delivering better durability, sustainability, and cost-effectiveness.Read moreRead less
Elastomer/Graphene Composites for Reinforcement at Low Strain. This project aims to develop new elastomer/graphene composites by designing and fabricating graphene precursors which can transform into graphene sheets during melt compounding with elastomers. These sheets have tunable surface affinity with elastomers, to attain expected dispersion in elastomers for effective reinforcement at low strain. The dominant filler in industry – carbon black – is ineffective at low strain. The outcomes are ....Elastomer/Graphene Composites for Reinforcement at Low Strain. This project aims to develop new elastomer/graphene composites by designing and fabricating graphene precursors which can transform into graphene sheets during melt compounding with elastomers. These sheets have tunable surface affinity with elastomers, to attain expected dispersion in elastomers for effective reinforcement at low strain. The dominant filler in industry – carbon black – is ineffective at low strain. The outcomes are anticipated to transform the current manufacturing practice of rubber products for applications in agricultural, automobile, construction, medical and mining industries.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE210101503
Funder
Australian Research Council
Funding Amount
$420,590.00
Summary
Developing new, high-performance titanium alloys by metal 3D printing. This project aims to develop a new class of titanium alloys by 3D metal printing that have excellent mechanical properties. The project expects to develop the knowledge to overcome the problems of conventional titanium alloys that have undesirably coarse columnar-grained microstructures. The expected outcome is a new design strategy for the use of 3D printing to make metal alloys This should lead to the widespread adoption of ....Developing new, high-performance titanium alloys by metal 3D printing. This project aims to develop a new class of titanium alloys by 3D metal printing that have excellent mechanical properties. The project expects to develop the knowledge to overcome the problems of conventional titanium alloys that have undesirably coarse columnar-grained microstructures. The expected outcome is a new design strategy for the use of 3D printing to make metal alloys This should lead to the widespread adoption of 3D metal printing for the production of structural parts for which reliably high-quality mechanical properties are of the utmost importance, and could transform the use of titanium in the biomedical and aerospace industries.Read moreRead less
Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical p ....Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical property evaluation in relation to specifically tailored 3D printing conditions. Expected outcomes include a group of ultrahigh-strength novel titanium alloys for 3D printing and a new alloy design theory. This should provide significant benefits to the manufacturing industry to support the national economy and security.Read moreRead less
Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials ....Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials design. Partnering with Ruag Australia, a leading Defence aerospace supplier, the project will deliver a practical tool for the accelerated design of metal powders for cold spray and invent commercially useful advanced materials to improve the competitiveness of Australian manufacturing industry.Read moreRead less
Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone ....Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone methodology that will benefit Australia by enabling a new wave of innovation in materials design and 3D printing, and a new class of lightweight intricate metal lattice structures that potentially offer exceptional mechanical and/or biological properties for near-term commercial applications.Read moreRead less
Grown not extracted: high performance plant-based polymer packaging. This project aims to develop high performance, thermoformed paper-like materials to replace petroleum-derived plastic packaging. The materials are made using mechanically broken down waste cellulose fibres, which are then formed into shapes with added barrier layers. The grant aims to control the mechanical treatment for optimum performance, engineer the shape forming process and design laminate structures to produce packaging ....Grown not extracted: high performance plant-based polymer packaging. This project aims to develop high performance, thermoformed paper-like materials to replace petroleum-derived plastic packaging. The materials are made using mechanically broken down waste cellulose fibres, which are then formed into shapes with added barrier layers. The grant aims to control the mechanical treatment for optimum performance, engineer the shape forming process and design laminate structures to produce packaging materials, which have all the advantages of plastic packaging with none of the environmental drawbacks. The grant also aims to develop new methods to characterise these composites. The intended outcome is a new industry manufacturing renewable, biodegradable packaging in Australia.
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