High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint ....High Performance Twist Drill Design and Drilling Operations for Machining Mould Steel. In this project a high performance drill point design, based on low drilling forces and high drill-life criteria when machining mould steel will be developed together with a computer application software for drilling force predictions, based on the ¡®unified-generalised mechanics of cutting approach¡¯, and optimal drilling feed and speed selection for minimum cost and time per hole, based on a multi-constraint drilling optimization analysis. Particular attention will be given to the manufacture of the drill point geometry. It is anticipated that the application software will enable the drill design, manufacture, performance and drilling conditions to be integrated.Read moreRead less
Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fun ....Predictive Mechanics of Cutting Models for Forces and Torque in Machine Tapping Operations with Straight and Helical Flute Taps. This project is aimed at developing a fundamental understanding of the cutting process as well as mechanics of cutting mathematical models and software for reliable predictions of all the force components, torque and power in machine tapping of both wrought and sintered metallic materials with straight and helical fluted taps. This investigation will provide useful fundamental and practical information and data on the tapping operations, renowned as 'some of the most neglected operations in machining research' and as 'bottleneck operations in practice'. This project heads towards satisfying the internationally recognised pressing need for quantitatively reliable machining performance data and equations.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100678
Funder
Australian Research Council
Funding Amount
$438,572.00
Summary
A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and pro ....A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and production. This project will provide significant benefits by creating an independent digital simulation model for quality mapping in Multi-Jet Fusion that reduces production costs and enhances automotive part quality.Read moreRead less
Development of High Performance Mechanical Sorting of Plastics for Recycling. This research program aims to develop and test a range of high performance, mechanical in-process plastics sorting technologies in conjunction with Australia's lead recycling company. Currently, recycling techniques result in an insufficient purity and quality level, thus limiting the extent of recycling and opportunity for end product applications. Increasing the purity of recycled plastics and economics of recyclin ....Development of High Performance Mechanical Sorting of Plastics for Recycling. This research program aims to develop and test a range of high performance, mechanical in-process plastics sorting technologies in conjunction with Australia's lead recycling company. Currently, recycling techniques result in an insufficient purity and quality level, thus limiting the extent of recycling and opportunity for end product applications. Increasing the purity of recycled plastics and economics of recycling, without compromising throughput levels, will result in an increase in recycling rates and the range of applications of recycled plastics.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100169
Funder
Australian Research Council
Funding Amount
$457,684.00
Summary
Next-generation mRNA manufacturing and analysis technologies. Developing innovations in RNA manufacturing and technology. The project aims to develop cutting-edge manufacturing and analysis technologies by optimising Self-amplifying (SAM) RNA production towards low impurities, creating reliable purification technologies, and filling critical gaps in RNA analysis. The project expects to yield significantly cheaper, higher-quality RNA products and develop novel methods in RNA analysis. The outcome ....Next-generation mRNA manufacturing and analysis technologies. Developing innovations in RNA manufacturing and technology. The project aims to develop cutting-edge manufacturing and analysis technologies by optimising Self-amplifying (SAM) RNA production towards low impurities, creating reliable purification technologies, and filling critical gaps in RNA analysis. The project expects to yield significantly cheaper, higher-quality RNA products and develop novel methods in RNA analysis. The outcomes are expected to revolutionise RNA manufacturing, develop cutting-edge commercialisable IP, scholarly know-how, and galvanise the Australian biomanufacturing sector towards sovereign capability, biosecurity and commercialisation of new animal, human and plant RNA products.Read moreRead less
Industrial Transformation Training Centres - Grant ID: IC160100040
Funder
Australian Research Council
Funding Amount
$3,815,143.00
Summary
ARC Training Centre for Automated Manufacture of Advanced Composites. ARC Training Centre for Automated Manufacture of Advanced Composites. This centre aims to develop innovative researchers who can transform Australia’s high-performance carbon composites manufacturing industry. This aim will be achieved through the adoption and creative use of advanced automation technology, which brings benefits of speed, flexibility and accuracy. Industry-based research experience will be enhanced through exp ....ARC Training Centre for Automated Manufacture of Advanced Composites. ARC Training Centre for Automated Manufacture of Advanced Composites. This centre aims to develop innovative researchers who can transform Australia’s high-performance carbon composites manufacturing industry. This aim will be achieved through the adoption and creative use of advanced automation technology, which brings benefits of speed, flexibility and accuracy. Industry-based research experience will be enhanced through exposure to international partners at the cutting edge of advanced composites manufacturing research and development in developed economies. The intended outcome is a generation of innovators who can use the benefits of automation to position Australian manufacturers as world-class agile producers of high-value advanced composite structures using high-rate, error-free processes.Read moreRead less
Laser Assisted Machining of Hard-to-wear Materials for Slurry Pump and Mineral Processing Equipment. The project aims to develop techniques for commercially applicable machining of very hard-to-wear materials using high power laser beams. Traditional techniques of machining such components using cubic boron nitride (CBN) based cutting tools are highly time consuming and expensive both in terms of labour costs and inserts costs. The laser assisted machining of these materials is expected to redu ....Laser Assisted Machining of Hard-to-wear Materials for Slurry Pump and Mineral Processing Equipment. The project aims to develop techniques for commercially applicable machining of very hard-to-wear materials using high power laser beams. Traditional techniques of machining such components using cubic boron nitride (CBN) based cutting tools are highly time consuming and expensive both in terms of labour costs and inserts costs. The laser assisted machining of these materials is expected to reduce the cost and lead time of manufacturing, provide improved tool wear life, and improved on time delivery of products. The technology will have application to the manufacture and use of slurry pumps associated with the mineral processing and mining industries.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less