Non-destructive characterisation of residual stresses for the silicon-on-sapphire technology. Every sapphire wafer for the fabrication of integrated circuits using the silicon-on-sapphire technology is worth more than a thousand dollars, and the cost grows exponentially with successive processing of circuitry. Early detection and prevention of wafer failure is therefore an economic and quality necessity. The fast, non-destructive method to be developed by the proposed research will enable semic ....Non-destructive characterisation of residual stresses for the silicon-on-sapphire technology. Every sapphire wafer for the fabrication of integrated circuits using the silicon-on-sapphire technology is worth more than a thousand dollars, and the cost grows exponentially with successive processing of circuitry. Early detection and prevention of wafer failure is therefore an economic and quality necessity. The fast, non-destructive method to be developed by the proposed research will enable semiconductor electronics manufacturers to achieve a cost-effective fabrication of integrated circuits by detecting damages in wafers at the very early stage of production.Read moreRead less
Exploration of lead free ferroelectric crystals for transducer applications. This project aims to investigate lead free crystals, which are expected to possess high piezoelectric properties for medical imaging and underwater acoustics, as an alternative to toxic lead-based ferroelectrics which have been dominantly used in ultrasound transducers. The project will have significant impact on development of new lead-free ferroelectric crystals with desirable properties. This will benefit Australian ....Exploration of lead free ferroelectric crystals for transducer applications. This project aims to investigate lead free crystals, which are expected to possess high piezoelectric properties for medical imaging and underwater acoustics, as an alternative to toxic lead-based ferroelectrics which have been dominantly used in ultrasound transducers. The project will have significant impact on development of new lead-free ferroelectric crystals with desirable properties. This will benefit Australian industry by providing knowledge and technology of crystal growth, enabling advanced ultrasound transducers for medical imaging and underwater acoustic applications.Read moreRead less
New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and ....New Ceramic: Fully Stabilised Monoclinic ZrO2 by Al2O3 + SiO2 Additions. Aim: To use conventional manufacturing and advanced manufacturing to produce an unprecedented form of zirconia: Fully stabilised monoclinic zirconia. Significance: The product utilises waste and inexpensive raw materials and it avoids the universal nanoscale transformation from the tetragonal and cubic forms of zirconia, which are commercialised. Outcomes: The product can have widespread uses in the chemical, refractory and mining industries and the technology aims to expand the industrial partner's commodity base from structural ceramics to high-tech ceramics. Benefits: Greater utilisation of waste and Australian raw materials, new commercialisation opportunities, new training and employment opportunities and breakthrough research.Read moreRead less
AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme envir ....AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme environment applications, and new methods to increase the 3D printability of brittle materials. This should provide significant benefits to aerospace and defense industries through solving their long standing bottleneck material and processing problems. The outcomes also enhance Australia’s manufacturing capacity.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE150101687
Funder
Australian Research Council
Funding Amount
$340,000.00
Summary
Nanostructure Tailoring of Inorganic Membranes by Rapid Thermal Processing. This project aims to produce inorganic membranes with desired nanostructures using a Rapid Thermal Processing (RTP) technique for gas separation applications. The key concept of the research is that the RTP will be able to achieve thin-film membrane layer with a finer microstructure and pore size control without heat stress-induced cracking. RTP aims to deliver superior membrane performance with less than 10 per cent of ....Nanostructure Tailoring of Inorganic Membranes by Rapid Thermal Processing. This project aims to produce inorganic membranes with desired nanostructures using a Rapid Thermal Processing (RTP) technique for gas separation applications. The key concept of the research is that the RTP will be able to achieve thin-film membrane layer with a finer microstructure and pore size control without heat stress-induced cracking. RTP aims to deliver superior membrane performance with less than 10 per cent of the fabrication time compared to normal slow calcination. The outcomes of this new technology aims to make inorganic membranes a commercial reality and maximize the membrane manufacturing capability and productivity of petrochemcial, chemical and clean coal/energy industries.Read moreRead less
Development of high-performance lead-free piezoelectric superlattices for environmentally-friendly and biocompatible piezoelectric micromachined ultrasonic transducers (pMUTs) applications. This program is aimed at development of environmentally friendly and biocompatible lead-free piezoelectric thin films and superlattices for the potential applications in pMUTs. The expected outcome includes deposition of BNT and BZT-based thin films and superlattices, and enhancement of their physical propert ....Development of high-performance lead-free piezoelectric superlattices for environmentally-friendly and biocompatible piezoelectric micromachined ultrasonic transducers (pMUTs) applications. This program is aimed at development of environmentally friendly and biocompatible lead-free piezoelectric thin films and superlattices for the potential applications in pMUTs. The expected outcome includes deposition of BNT and BZT-based thin films and superlattices, and enhancement of their physical properties by strain and interface engineering.Read moreRead less
New Generation Lead-free Piezoelectric Ceramics for Acoustic Sensor Technologies. Cooperative research between University of NSW and Thales Australia to design new Lead-free piezoceramics is of critical importance to Australia's strategic leadership in underwater acoustic technology. This area has been identified by the Department of Defence to be a critical defence capability and essential to Australia's exploration of oil, gas, and minerals. Improved and new transducer components will provide ....New Generation Lead-free Piezoelectric Ceramics for Acoustic Sensor Technologies. Cooperative research between University of NSW and Thales Australia to design new Lead-free piezoceramics is of critical importance to Australia's strategic leadership in underwater acoustic technology. This area has been identified by the Department of Defence to be a critical defence capability and essential to Australia's exploration of oil, gas, and minerals. Improved and new transducer components will provide significant economic benefit to Australia through increased export of sonar technology, particularly to Europe and all Restriction of Hazardous Substances (RoHS) compliant countries. The project will produce highly skilled graduates ensuring an on-going basis for Australia's future innovation in this area.Read moreRead less
Some Outstanding Mechanics Problems in Layered Ferroelectromagnetic Composites with Enhanced Magnetoelectric Effect. The proposed research has high impact on both science and technology of ferroelectromagnetic materials. The outcomes will expand Australia's knowledge base and research capability in this emerging field. Relevant industries, such as smart materials and devices, can benefit from the results of this project. The theoretical, experimental and numerical results can be directly transfo ....Some Outstanding Mechanics Problems in Layered Ferroelectromagnetic Composites with Enhanced Magnetoelectric Effect. The proposed research has high impact on both science and technology of ferroelectromagnetic materials. The outcomes will expand Australia's knowledge base and research capability in this emerging field. Relevant industries, such as smart materials and devices, can benefit from the results of this project. The theoretical, experimental and numerical results can be directly transformed to design and application guidelines for the materials engineers and scientists to develop innovative and structurally/functionally reliable ferroelectromagnetic composites and their various devices and products.Read moreRead less
Cyclic Fatigue Mechanisms in New Lead-Free Piezoelectric Ceramics. Piezoceramics are an important component in many items in modern day Australian life. However, they present a growing environmental concern, particularly for disposal, because they contain lead oxide and must often be disposed of prematurely due to component failure. Furthermore, many key Australian industries manufacture and use piezoceramics in fields ranging from mineral exploration, to imaging to biomedical devices. This proj ....Cyclic Fatigue Mechanisms in New Lead-Free Piezoelectric Ceramics. Piezoceramics are an important component in many items in modern day Australian life. However, they present a growing environmental concern, particularly for disposal, because they contain lead oxide and must often be disposed of prematurely due to component failure. Furthermore, many key Australian industries manufacture and use piezoceramics in fields ranging from mineral exploration, to imaging to biomedical devices. This project will enable the development of lead-free alternatives to current materials and more reliable materials which will reduce the need for waste disposal.Read moreRead less
Development of Cyclic Fatigue Degradation Criteria for Piezoelectric Ceramic Components. Piezoelectric ceramics are widely used in advanced engineering applications such as actuators in the automotive industry, sonars for submarine mineral exploration and defence, and a broad range of medical devices, e.g. ultrasound probes. The reliable operational lifetime of these devices is, however, severely limited because they suffer cyclic fatigue leading to both degradation in performance and device fai ....Development of Cyclic Fatigue Degradation Criteria for Piezoelectric Ceramic Components. Piezoelectric ceramics are widely used in advanced engineering applications such as actuators in the automotive industry, sonars for submarine mineral exploration and defence, and a broad range of medical devices, e.g. ultrasound probes. The reliable operational lifetime of these devices is, however, severely limited because they suffer cyclic fatigue leading to both degradation in performance and device failure. The proposed project seeks to develop an understanding of the mechanisms of fatigue and develop a design model for engineers such that piezoelectric ceramic devices can be operated for longer periods with higher levels of reliability.Read moreRead less