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Immersive Technologies for Rapid Metallic Tank Inspection and Repairs. Metal tank silos house some of the most dangerous chemicals, which erode the internal structure of the tank over time. It is critical to check the integrity of the tank to prevent disasters from occurring. NDE solutions uses a rapid motion scanner (RMS) to scan the interior surface of the container while it is still full of its storage material. It is the aim of this project to use Augmented Reality, to overlay the scan provi ....Immersive Technologies for Rapid Metallic Tank Inspection and Repairs. Metal tank silos house some of the most dangerous chemicals, which erode the internal structure of the tank over time. It is critical to check the integrity of the tank to prevent disasters from occurring. NDE solutions uses a rapid motion scanner (RMS) to scan the interior surface of the container while it is still full of its storage material. It is the aim of this project to use Augmented Reality, to overlay the scan provided by the RMS, onto the worker's view of the tank, control the robot via. hand gestures, and facilitate remote training/guidance. The result will allow for inspection workers to quickly and accurately the location of critical failures, without performing the hazardous procedures of internal tank inspection. Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE200100168
Funder
Australian Research Council
Funding Amount
$550,000.00
Summary
Integrated Functional Printing Facility for Advanced Material Technologies. The project aims to develop Australia’s first fully integrated small-scale and agile prototyping facility for printing. This facility will provide critical infrastructure to deposit a wide range of advanced materials with unprecedented precision & process flexibility allowing realistic form, configuration and device-ready formats with minimal usage of functional ink. Using this unique facility, researchers will be able t ....Integrated Functional Printing Facility for Advanced Material Technologies. The project aims to develop Australia’s first fully integrated small-scale and agile prototyping facility for printing. This facility will provide critical infrastructure to deposit a wide range of advanced materials with unprecedented precision & process flexibility allowing realistic form, configuration and device-ready formats with minimal usage of functional ink. Using this unique facility, researchers will be able to assess integration of novel functional materials in a wide range of devices and applications, including critical components of affordable healthcare diagnostic devices, advanced security features in banknotes, integrated RFID tracking systems, high performance solar cells and separation membranes. Read moreRead less
High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high spe ....High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high speed machining of a wide range of advanced materials. It should significantly increase machining speed and thus dramatically reduce the costs of producing products such as titanium medical implants, alloyed engine components and new cutting tools which are vital for the biomaterials, aerospace and manufacturing industries.Read moreRead less
Visual methods for advanced automation of underwater manipulation. This project will increase the autonomy of underwater robotic systems engaged in intervention and inspection tasks. Such activities are essential for the operation of subsea robotic systems used in offshore industries, scientific exploration and defence. Our approach will improve perception and situational awareness through the principled fusion of multiple navigation and camera sensors. We will use this improved scene understand ....Visual methods for advanced automation of underwater manipulation. This project will increase the autonomy of underwater robotic systems engaged in intervention and inspection tasks. Such activities are essential for the operation of subsea robotic systems used in offshore industries, scientific exploration and defence. Our approach will improve perception and situational awareness through the principled fusion of multiple navigation and camera sensors. We will use this improved scene understanding to effectively plan the motion of vehicles and manipulators through larger and more complex workspaces, enabling semi-supervised and autonomous task execution. Our project will demonstrate these capabilities in real-world deployments relevant to industry and marine science.Read moreRead less
Characterisation of amorphous metal materials. This project aims to develop in-depth understanding of magnetisation mechanisms and accurate characterisation of amorphous metal materials for effectively designing advanced transformers. This project expects to generate new knowledge in the area of property understanding and modelling of advanced soft magnetic materials through extensive theoretical and experimental studies on material samples and transformer prototypes. The intended outcome is hig ....Characterisation of amorphous metal materials. This project aims to develop in-depth understanding of magnetisation mechanisms and accurate characterisation of amorphous metal materials for effectively designing advanced transformers. This project expects to generate new knowledge in the area of property understanding and modelling of advanced soft magnetic materials through extensive theoretical and experimental studies on material samples and transformer prototypes. The intended outcome is high-frequency high-power-density transformers, which are crucial in many distributed renewable energy systems. The project would significantly benefit Australian manufacturing industry at the high-end market.Read moreRead less
An intelligent condition-monitoring system for mineral screening machines. This project aims to develop an intelligent condition-monitoring system for screening machines which are widely used for classifying mineral particles in the mining industry. This project will develop new vibration-based methodologies and techniques for fault diagnostics and remaining useful life prediction of bearings and gears in situations with multiple complex sources and interferences. The monitoring system, as the e ....An intelligent condition-monitoring system for mineral screening machines. This project aims to develop an intelligent condition-monitoring system for screening machines which are widely used for classifying mineral particles in the mining industry. This project will develop new vibration-based methodologies and techniques for fault diagnostics and remaining useful life prediction of bearings and gears in situations with multiple complex sources and interferences. The monitoring system, as the expected outcomes of this project, will modernise the current maintenance practices towards condition-based predictive maintenance, reducing unplanned downtime, increasing productivity and reducing maintenance costs for the Australian mining industry. It will also add more value to the Australian manufactured products. Read moreRead less
Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accu ....Ultrashort pulse laser for ultra-hard machine tools processing. This project aims to develop an advanced high-precision ultrashort pulse laser technique for shaping and sharpening cutting tools. It expects to generate new knowledge and new technology in machine tool fabrication using an innovative approach for processing ultra-hard materials. The expected outcome is progressive machining capabilities with higher throughput, significantly reduced production time and costs, and increased tool accuracy and life. This should provide significant economic and safety benefits for the advanced manufacturing industry, enabling production of high-performance products across cutting-edge industries including defence, aerospace, medical tools, automotive, and clean-energy technologies.Read moreRead less
Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, ....Advanced hard metals: microstructure-property-processing relationships. Our aim is to understand the origins of the properties of tungsten-carbide cobalt based hard metals and how these may be tuned via alloying and processing. This is significant because hard metals are used in industrial-scale turning, milling and drilling processes to cut other materials into finished parts with precise tolerance and surface finish. The expected outcomes are increased competitiveness of Australia's aerospace, agriculture, biomedical, construction, defence, mechatronics, mining, and oil and gas industries, which depend on this materials technology. The benefits will be the creation of leading expertise in advanced manufacturing, support of end-user industries and the establishment of a regional R&D focal point in hard metals.Read moreRead less
Repetitive control systems in networked environments. Repetitive control is used in many industry applications to track periodic references and reject periodic disturbances. The development of digital technology brings in more networked control systems, greatly improving distributed manufacturing, which creates new design challenges due to network-induced constraints such as delay, data packet dropouts and cyber-attacks. This project aims to provide new understanding of dynamic behaviours of rep ....Repetitive control systems in networked environments. Repetitive control is used in many industry applications to track periodic references and reject periodic disturbances. The development of digital technology brings in more networked control systems, greatly improving distributed manufacturing, which creates new design challenges due to network-induced constraints such as delay, data packet dropouts and cyber-attacks. This project aims to provide new understanding of dynamic behaviours of repetitive control systems in networked environments, and develop a new theory for the analysis and design of networked repetitive control, subject to network induced constraints. The new control systems should reduce the cost of automation systems and will significantly enhance their performance, allowing Australian industry to remain economically competitive.Read moreRead less
Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings a ....Innovative metamaterial magnetorheological technology for mining machines. Hard-rock mining machines have been identified as the next generation mining technology, which will finally replace the traditional drill and blast method to increase productivity and mitigate dangerous working conditions. This project aims to develop innovative metamaterial magnetorheological elastomer joints for a typical hard-rock mining machine to improve the mining efficiency by reducing the vibration. The findings and outcomes of this research will advance the knowledge and practice of hard-rock mining machines in Australia. The success of this project will significantly increase mining productivity and reduce human injuryRead moreRead less