Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight ....Mechanics of the shape of thin strip with varying thickness. This project aims to develop an innovative technology for the production of thin strip with controlled varying longitudinal thickness and shape. The project will propose a new thin strip rolling theory and strip shape control strategy providing an improved understanding of the mechanics of manufacturing thin strips with varying longitudinal thickness. The technology to manufacture rolled products with varying thickness for lightweight structures is in significant demand for the automotive, aerospace and electronics industries to reduce weight through optimum strip thickness and minimum joints. The benefits will include reduced weight, fuel consumption and construction time of automobiles and aircraft when the developed novel thin strip products are used, and therefore reducing manufacturing costs and negative environmental impacts.Read moreRead less
Designed to last: novel gradient coatings for extreme environments. Hard coatings are frequently applied to equipment operating in harsh environments. Often such coatings are highly brittle and so fragile under stress, especially at high temperatures or in corrosive environments. Premature failure can affect safety and lead to negative economic and environmental consequences. The objective of this project is to combine bioinspired microstructural design with an emerging alloying concept to produ ....Designed to last: novel gradient coatings for extreme environments. Hard coatings are frequently applied to equipment operating in harsh environments. Often such coatings are highly brittle and so fragile under stress, especially at high temperatures or in corrosive environments. Premature failure can affect safety and lead to negative economic and environmental consequences. The objective of this project is to combine bioinspired microstructural design with an emerging alloying concept to produce a breakthrough in the development of engineering coatings; for example, overcoming the long standing trade-off between hardness and toughness. Such an innovative coating is expected to be highly durable in extreme conditions, and in so doing will help transform manufacturing, mining and desalination industries.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve th ....Net-shape micro manufacturing of composite micro channels. This project aims to develop a high precision net-shape micro manufacturing technology for the production of composite micro channels in a one-step process with excellent overall performance in quality and productivity. The new technology will enhance the production of commercial micro channels which have extensive applications in micro-electromechanical systems, health, medical and communications industries. This project will improve the competitive advantage for Australia in the field of advanced manufacturing and has the potential to stimulate economic benefit and growth of the manufacturing industry.Read moreRead less
Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numer ....Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numerical simulations developed in the project are expected to contribute to understanding the deformation mechanism of gradient materials.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE180100124
Funder
Australian Research Council
Funding Amount
$374,446.00
Summary
Fabrication of large-scale two-dimensional metallic nanosheets by accumulative rolling. This project aims to develop new techniques and insight into the thinning of metals from bulk to nano thicknesses which enables bulk manufacturing of large-scale two-dimensional (2D) metallic nanosheets. A novel rolling strategy will be adopted to achieve 2D metallic sheets with thicknesses less than 5nm and lateral sizes larger than 1mm, as well as demonstrating significantly improved electro-catalytic perfo ....Fabrication of large-scale two-dimensional metallic nanosheets by accumulative rolling. This project aims to develop new techniques and insight into the thinning of metals from bulk to nano thicknesses which enables bulk manufacturing of large-scale two-dimensional (2D) metallic nanosheets. A novel rolling strategy will be adopted to achieve 2D metallic sheets with thicknesses less than 5nm and lateral sizes larger than 1mm, as well as demonstrating significantly improved electro-catalytic performance. The proposed technique is expected to be a high-yield, low-cost alternative to traditional bottom-up techniques and is expected to be ready for implementation in industry for bulk manufacturing of 2D metallic nanosheets.Read moreRead less
Mechanics of innovative high precision rolling technology in micromanufacturing. This project will focus on the establishment of high precision rolling technology for manufacturing microparts in Australia by using a unique profile and flexible rolling method. A successful outcome will provide an important breakthrough in the microrolling area and new knowledge for advanced micromanufacturing technology and its applications.
Development of a new rail maintenance technology by using laser cladding. With the continuously increasing demand for higher production, and hence increased haulage rates and reduced track access for maintenance purposes, the development and application of new cost effective manufacture and repair rails maintenance strategies play a more important role in ensuring the structural integrity of rail infrastructure. This project aims to systematically investigate the laser cladding materials and par ....Development of a new rail maintenance technology by using laser cladding. With the continuously increasing demand for higher production, and hence increased haulage rates and reduced track access for maintenance purposes, the development and application of new cost effective manufacture and repair rails maintenance strategies play a more important role in ensuring the structural integrity of rail infrastructure. This project aims to systematically investigate the laser cladding materials and parameters to enhance the wear and fatigue performance of a series of high strength rail steels used in heavy haul railway lines. The outcomes of this project intend to be applied directly to the rail industry track producers and operators of high axle load rail systems to develop and improve their rail maintenance strategies.Read moreRead less