A comprehensive theoretical and simulation model for control of nucleation, prediction of as-cast grain size, and design of grain refining technology. The research will generate know-how and methods for predicting the as-cast microstructure of all metallic alloys. The outcomes enable the design of commercially viable grain refining technologies, and the development of novel microstructures that will improve the properties and quality of new products and contribute to waste and energy reduction.
Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing s ....Designing starches for increased productivity in mineral flotation. Designing starches for increased productivity in mineral flotation. This project aims to understand the process of starch-mineral surface interactions, and design and develop tailored starch depressant/flocculant biopolymers for mineral beneficiation via the froth flotation process. Natural and modified starches are used as depressants and flocculants in mineral flotation, but scientists lack knowledge of mechanisms describing starch-mineral surface interactions, particularly how they process base metal sulphides. This project also intends to develop starch characterisation techniques and novel methods for modifying starch structures and functionalities. Anticipated outcomes are new novel manufacturing applications for starch in Australia.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE100100115
Funder
Australian Research Council
Funding Amount
$350,000.00
Summary
High-temperature probes for investigating phase transitions and reaction kinetics in thin films, nanostructured materials and biomaterials. This infrastructure for high temperature surface analysis and in-situ diagnostics as a function of temperature and gas environments will enhance Australia's capabilities in creating new materials for devices that will meet needs in medical, communications, environmental and security applications. The facility will enable researchers to understand and exploi ....High-temperature probes for investigating phase transitions and reaction kinetics in thin films, nanostructured materials and biomaterials. This infrastructure for high temperature surface analysis and in-situ diagnostics as a function of temperature and gas environments will enhance Australia's capabilities in creating new materials for devices that will meet needs in medical, communications, environmental and security applications. The facility will enable researchers to understand and exploit interfacial phenomena and to tailor processing-microstructure-composition correlations, so as to design new materials with the best performance possible. Probes with unique capabilities will measure surface morphology, optical properties, elemental composition and crystallographic phase.The facility will be the first in Australia to offer a comprehensive study of structure and properties at high temperature.Read moreRead less
Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid c ....Thixotropic Structure Generation and Semisolid Casting of Aluminium and Magnesium Alloys. A range of aluminium and magnesium alloys will be prepared by controlled-pouring to produce structures suitable for semisolid forming. The conditions around grain nucleation and growth will be studied to ascertain the controlling factors in producing suitable microstructures. A computer model to simulate the thixotropic structure formation and define the processing parameters will be developed. Semisolid casting using the produced feedstock will lead to extensive knowledge about the effect of different microstructures and alloys on semisolid castability. Outcomes from the project will significantly advance the scientific understanding of the thixotropic structure generation and accelerate the development of semisolid processing technology.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100017
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surfa ....ARC Research Hub for Australian Steel Manufacturing. ARC Research Hub for Australian Steel Manufacturing. The aim of this Research Hub is to develop breakthrough process and product innovations to enable the Australian steel industry to improve its global competitiveness. Based on an integrated, value chain-wide approach to innovation in the steel sector the Research Hub includes projects on innovation strategy and management, customer-focused product development, innovation in coating and surface engineering technology, and economic and environmental sustainability of iron and steelmaking.Read moreRead less
Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achiev ....Nanoarchitectured anti-corrosion coatings for zinc-plated steel. Zinc-plated steel is widely used in buildings, households and vehicles, but the long-term performance is limited due to corrosion resulting from exposure to high humidity or alkaline conditions. Currently, available chromium coatings are toxic, while polymeric coatings lack durability. This project aims to use nanotechnology to develop highly effective, multifunctional anti-corrosive coatings in which long-term protection is achieved by controlling the wettability and self-healing properties. The project is excepted to generate new knowledge in coating materials that limit corrosion and address environmental problems. This advanced manufacturing technology should be of high-value benefit to manufacturers and consumers of zinc-plated steel.Read moreRead less
A Novel Surface Alloying Technique to Improve the Corrosion and Wear Resistance of Magnesium Alloys. Surface mechanical attrition treatment will be used to generate nanometer-sized grains in the surface layer of engineering magnesium alloys, and therefore activate the surface of this material. Together with the use of efficient activators, the project will develop a novel low temperature surface alloying technique to significantly improve the wear and corrosion resistance of magnesium alloys wi ....A Novel Surface Alloying Technique to Improve the Corrosion and Wear Resistance of Magnesium Alloys. Surface mechanical attrition treatment will be used to generate nanometer-sized grains in the surface layer of engineering magnesium alloys, and therefore activate the surface of this material. Together with the use of efficient activators, the project will develop a novel low temperature surface alloying technique to significantly improve the wear and corrosion resistance of magnesium alloys without changing the substrate properties. Microstructural features and the wear and corrosion resistance of the ultrafine-grained surface layer will be examined. In addition, it may be possible to combine the surface alloying process with the conventional ageing process together in order to save energy.Read moreRead less
Surface Nanocrystallization and Surface Alloying of Nonferrous Alloys. The research will offer materials scientists a totally new way to undertake surface modification for nonferrous alloys. The low temperature surface alloying technique to be developed will considerably improve the surface durability, therefore increase the service life of components. Combination of the surface alloying treatment with the ageing process can save energy and lower the cost of product. This will enhance Austral ....Surface Nanocrystallization and Surface Alloying of Nonferrous Alloys. The research will offer materials scientists a totally new way to undertake surface modification for nonferrous alloys. The low temperature surface alloying technique to be developed will considerably improve the surface durability, therefore increase the service life of components. Combination of the surface alloying treatment with the ageing process can save energy and lower the cost of product. This will enhance Australia's competitive ability in international markets. The study of atomic diffusion in nanomaterials will significantly contribute to material science and increase Australian research reputation in the world. In addition, the project initiates the research on surface nanocrystallization in Australia. Read moreRead less
Bulk Metallic Glasses and Their Applications. Bulk Metallic Glasses (BMG) represent a significant breakthrough in amorphous metallic materials research and opens up an enormous potential for BMG as engineering materials. However, currently there is no effective way to select optimum composition. The project will bring Australia together with two leading international research groups to develop a computer model for BMG alloy design and to further optimise BMG production processes. BMG engineering ....Bulk Metallic Glasses and Their Applications. Bulk Metallic Glasses (BMG) represent a significant breakthrough in amorphous metallic materials research and opens up an enormous potential for BMG as engineering materials. However, currently there is no effective way to select optimum composition. The project will bring Australia together with two leading international research groups to develop a computer model for BMG alloy design and to further optimise BMG production processes. BMG engineering components will be produced. The project provides Australian researchers access to leading expertise and specialized facilities which will rapidly bring us to the highest level. It represents Australia's first involvement in this significant material innovation. Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less