Coke integrity in blast furnace ironmaking: understanding and technology development. This project's expected outcomes will lead to optimised coke consumption for the blast furnace and to a more competitive steel manufacturing sector, through improved and rational criteria for selection of carbonaceous materials. This will result in more efficient ironmaking with significant operational, economical and environmental benefits.
Thermodynamic basis for ironmaking and slag recycling in circular economy. This project aims to develop new, powerful state-of-the-art computer-based tools to predict the outcomes of complex chemical reactions, high-temperature ironmaking and slag recycling processes. Globally, over 1 billion tonnes of iron are produced each year consuming 30 billion billion (Quintillion) Joules energy! and creating over 300 million tonnes of molten oxides (slags). Our industry partners need new advanced thermod ....Thermodynamic basis for ironmaking and slag recycling in circular economy. This project aims to develop new, powerful state-of-the-art computer-based tools to predict the outcomes of complex chemical reactions, high-temperature ironmaking and slag recycling processes. Globally, over 1 billion tonnes of iron are produced each year consuming 30 billion billion (Quintillion) Joules energy! and creating over 300 million tonnes of molten oxides (slags). Our industry partners need new advanced thermodynamic databases and computer models with which to optimise their major industrial processes and develop new technologies. By delivering these tools, this project expects to benefit both industry and the community through improved process efficiencies, and reductions in energy usage, pollutants, and environmental impacts.
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The use of Australian magnetite ore in advanced ironmaking. The project will study reduction behaviour of Australian magnetite ore in advanced ironmaking with low emission of greenhouse and hazardous substances. Efficient utilisation of magnetite ore which economic demonstrated resources constitute 9.5 gigatonnes will be of high importance to Australian industry and prosperity.
Industrial Transformation Research Hubs - Grant ID: IH140100035
Funder
Australian Research Council
Funding Amount
$5,000,000.00
Summary
ARC Research Hub for Computational Particle Technology. ARC Research Hub for Computational Particle Technology. This research hub aims to develop and apply advanced theories and mathematical models to design and optimise particulate and multiphase processes that are widely used in the minerals and metallurgical industries. This should be achieved through detailed analysis of the fundamentals governing fluid flow, heat and mass transfer at different time and length scales, facilitated by various ....ARC Research Hub for Computational Particle Technology. ARC Research Hub for Computational Particle Technology. This research hub aims to develop and apply advanced theories and mathematical models to design and optimise particulate and multiphase processes that are widely used in the minerals and metallurgical industries. This should be achieved through detailed analysis of the fundamentals governing fluid flow, heat and mass transfer at different time and length scales, facilitated by various novel research techniques. Research outcomes including theories, computer models and simulation techniques, as well as well-trained young researchers, should have a significant impact across a range of industries of vital importance to Australia’s economic and technological future, including the minerals, metallurgical, materials, chemical, energy, pharmaceutical and environment sectors.Read moreRead less
Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy cons ....Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which, together with the research training offered through the conduct of the work, is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less
Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to imp ....Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to improve process design, control and optimisation. Consequentially, productivity and Australian competitiveness will be significantly enhanced in its most important industries such as minerals, metallurgical, chemical, energy, and materials.Read moreRead less
Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect ....Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect of the properties of ores and coals on the process. Structural changes using hot stage optical microscopy will be carefully clarified. Finally, a predictive model for DRI and energy requirements for direct smelting based on the experimental outcomes will be developed.Read moreRead less
Improved control of dioxin emissions during iron ore sintering. This project aims to develop an innovative assessment of dioxin formation through analysis and speciation of its precursors (Cl and Cu). Iron ore sintering is the industrial process with the highest emissions of dioxins and furans to the environment in Australia, which are amongst the most toxic substances produced by man. The aim of this project is to conduct critical investigations required for control of dioxin emissions during i ....Improved control of dioxin emissions during iron ore sintering. This project aims to develop an innovative assessment of dioxin formation through analysis and speciation of its precursors (Cl and Cu). Iron ore sintering is the industrial process with the highest emissions of dioxins and furans to the environment in Australia, which are amongst the most toxic substances produced by man. The aim of this project is to conduct critical investigations required for control of dioxin emissions during iron ore sintering. The expected outcome of this project is the development of control mechanisms for the process conditions responsible for dioxin formation. This should provide significant benefits, such as assisting the Australian iron ore industry to address the environmental requirements of their international trade partners and sustain their iron ore exports.Read moreRead less
Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the ....Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the furnace using a laboratory scale model, plant trials and numerical analysis. The project will enhance our fundamental understanding of the top submerged injection processes and assist in optimising AusIron furnace design.Read moreRead less
Uncertainty and Risk Quantifying Optimistion for Open Pit Mine Design and Production Scheduling. Open pit mine design and production scheduling (OPDPS) deals with the management of cash flows in the order of hundreds of millions of dollars, and is a critical aspect of mining ventures. To enhance decision-making under conditions of uncertainty, this proposal aims to develop a new methodology for OPDPS based on mathematical and statistical techniques which model uncertainty in key parameters, geol ....Uncertainty and Risk Quantifying Optimistion for Open Pit Mine Design and Production Scheduling. Open pit mine design and production scheduling (OPDPS) deals with the management of cash flows in the order of hundreds of millions of dollars, and is a critical aspect of mining ventures. To enhance decision-making under conditions of uncertainty, this proposal aims to develop a new methodology for OPDPS based on mathematical and statistical techniques which model uncertainty in key parameters, geological, mining and market/cost and their effects on economic forecasts. The new formulation is founded on stochastic integer programming, and its integration with spatial stochastic simulations of geological attributes. Methods developed are computerised and tested in field studies.Read moreRead less