Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy cons ....Granular dynamics: theories, modelling and simulation. Particle science and technology is a rapidly developing interdisciplinary research field and is of paramount importance Australia in view of the heavy dependence on raw materials processing. This project will tackle the core problems in this field by developing novel theories and mathematical models to describe the flow of particles. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which, together with the research training offered through the conduct of the work, is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less
Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to imp ....Discrete particle modelling and analysis of complex particle-fluid flows. Multiphase processes are widely used in both conventional and modern industries in Australia and worldwide, however rarely reach more than 60% of design capacity because of a poor understanding of their fundamental characteristics. This project aims to overcome this problem using an extensive combined fundamental and applied approach. The resulting theories, computer models and simulation techniques will be applied to improve process design, control and optimisation. Consequentially, productivity and Australian competitiveness will be significantly enhanced in its most important industries such as minerals, metallurgical, chemical, energy, and materials.Read moreRead less
Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect ....Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect of the properties of ores and coals on the process. Structural changes using hot stage optical microscopy will be carefully clarified. Finally, a predictive model for DRI and energy requirements for direct smelting based on the experimental outcomes will be developed.Read moreRead less
Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the ....Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the furnace using a laboratory scale model, plant trials and numerical analysis. The project will enhance our fundamental understanding of the top submerged injection processes and assist in optimising AusIron furnace design.Read moreRead less
Nanostructures of Surfactants at Solid-Liquid and Gas-Liquid Interfaces and Interfacial Properties. The proposed research aims to investigate nanostructures of surface-active agents at interfaces and related interfacial properties. Specifically, the proposal focuses on quantitative models for the self-assembly of surfactants at solid-liquid and gas-liquid interfaces, experimental validation of the models and interfacial properties produced by the surfactants for industrial applications. The stud ....Nanostructures of Surfactants at Solid-Liquid and Gas-Liquid Interfaces and Interfacial Properties. The proposed research aims to investigate nanostructures of surface-active agents at interfaces and related interfacial properties. Specifically, the proposal focuses on quantitative models for the self-assembly of surfactants at solid-liquid and gas-liquid interfaces, experimental validation of the models and interfacial properties produced by the surfactants for industrial applications. The study will increase our understanding of surfactant-interface interaction to allow us to have greater control over the interfacial properties and improve the interface-based industrial processes. The research is relevant to the minerals and coal processing industry worth hundreds of billions dollars annually to Australia and USA.Read moreRead less
Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations ....Microdynamic study of the flow of granular materials in bladed mixers. This project aims to develop a comprehensive understanding of granular mixing mechanics in bladed mixers. The study will be carried out by means of newly developed advanced numerical and experimental techniques to generate particle scale information. The flow and mixing behaviour of particles under different conditions will be analysed at both micro- and macro-scopic levels. The research outcomes such as predictive equations will be tested by simulating and analysing complicated industrial mixing processes; modelling to improve granulation and breakage will be targets. It will significantly improve the design, optimisation and control of mixing processes that are widely used in many industries.Read moreRead less
Particle scale studies of powder mixing in bladed mixers. Powder handling and processing are widely used in both conventional and modern industries but rarely reach more than 60% of design capacity because of poor fundamental understanding. Such operations are important to Australia in view of the heavy dependence on raw materials processing (about 40% of the GNP). This project will tackle the core problems in powder mixing which is a key operation in many industries. Application of the research ....Particle scale studies of powder mixing in bladed mixers. Powder handling and processing are widely used in both conventional and modern industries but rarely reach more than 60% of design capacity because of poor fundamental understanding. Such operations are important to Australia in view of the heavy dependence on raw materials processing (about 40% of the GNP). This project will tackle the core problems in powder mixing which is a key operation in many industries. Application of the research outcomes can lead to better process or product control, a decrease in energy consumption and an improvement in productivity, which is very helpful to maintaining Australia's leading position in resource, energy, process and allied industries.Read moreRead less
Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at ....Multi-scale modelling of particle breakage in grinding process. The minerals industry is the largest exporter in Australia, contributing approximately 40% of Australia's total exports. Grinding is one of basic operations in mineral processing to liberate valuables from the host rock. Grinding process, however, has very low efficiency and may account for 50% of the direct operating cost of a mineral processing plant. This project is to develop a novel, multi-scale model to investigate grinding at both process and individual particle levels and to provide a more accurate prediction of grinding performance. This will result in improved control and design of grinding process with reduced energy consumption and mineral waste, which will be of immense economic and environmental benefit to Australia.Read moreRead less
Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the no ....Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the non-explosive rock breaking technology, greatly improve its application and guide our industry partner to develop reliable equipment.Read moreRead less
Mercury emissions from direct iron smelting technology. The proposed research will enhance the environmental performance of the first Australian direct ironmaking industry. This industry will maintain the commitment to environmental responsibility offering cleaner technologies and production. The project will enhance the social acceptability of this metallurgical operation within the regional and global communities. Optimisation of emission reduction technologies will ensure improved environment ....Mercury emissions from direct iron smelting technology. The proposed research will enhance the environmental performance of the first Australian direct ironmaking industry. This industry will maintain the commitment to environmental responsibility offering cleaner technologies and production. The project will enhance the social acceptability of this metallurgical operation within the regional and global communities. Optimisation of emission reduction technologies will ensure improved environmental standards and awareness of the industry's commitment to improved environmental performance among the local communities. The proposed work will also ensure Australia remains at the forefront of energy and ore utilisation technology, ensuring sustainable resource and environmental management control.Read moreRead less