Modelling of polydisperse particle-fluid reacting flows. Complex polydisperse particle-fluid reacting flows are widely practised in many industries where particle size distribution is wide and particle number is huge, yet the process design and optimisation are hindered by the lack of fundamental understanding of the complex reacting flows, particularly polydispersity and interactions. The project will tackle this specific challenge by developing a novel particle-scale mathematical model by inco ....Modelling of polydisperse particle-fluid reacting flows. Complex polydisperse particle-fluid reacting flows are widely practised in many industries where particle size distribution is wide and particle number is huge, yet the process design and optimisation are hindered by the lack of fundamental understanding of the complex reacting flows, particularly polydispersity and interactions. The project will tackle this specific challenge by developing a novel particle-scale mathematical model by incorporating new numerical techniques of interphase heat/mass transfers, polydispersity and computation speed-up; and applying it to two typical industry processes for demonstration. The outcomes will be applied across a range of industries of vital importance to Australian economic and technological future.Read moreRead less
Enhanced Fractionation of Mineral Particles According to Density. Aims: -to achieve a significant advance in the hydrodynamic fractionation of particles on the basis of density, and develop an algorithm to deconvolve the fractionation data to produce the underlying density distribution of the particles. Significance: This density distribution, which is used in resource assessment, plant design, and process evaluation in mineral processing, is currently produced using toxic, and environmentally d ....Enhanced Fractionation of Mineral Particles According to Density. Aims: -to achieve a significant advance in the hydrodynamic fractionation of particles on the basis of density, and develop an algorithm to deconvolve the fractionation data to produce the underlying density distribution of the particles. Significance: This density distribution, which is used in resource assessment, plant design, and process evaluation in mineral processing, is currently produced using toxic, and environmentally damaging heavy liquids, despite the emergence of alternative mineral analysers. Expected Outcomes: -a safe, cost effective basis for generating the density distribution. Benefits: -increasing mineral resource recovery through improved access to critical data, while eliminating the need for the toxic heavy liquids.
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Composite clad steel-geopolymer concrete systems for resilient structures. This project aims to develop innovative clad steel-geopolymer concrete composite members that will significantly improve the safe and economical design and construction of civil engineering systems. The expected outcomes will result in improved durability which has become a key issue in the economic justification of civil engineering infrastructure systems. Fire resistance in multi-storey buildings will also be improved t ....Composite clad steel-geopolymer concrete systems for resilient structures. This project aims to develop innovative clad steel-geopolymer concrete composite members that will significantly improve the safe and economical design and construction of civil engineering systems. The expected outcomes will result in improved durability which has become a key issue in the economic justification of civil engineering infrastructure systems. Fire resistance in multi-storey buildings will also be improved through this project, and the coupled use of clad steel and geopolymer concrete in composite systems will reduce consumption and contribute toward Net-zero structural design. This will provide considerable benefits to Australian structural engineers and constructors in advancing their capability in composite construction.Read moreRead less
Inorganic membrane percrystallisation in hydrometallurgy. This project aims is to develop the scientific and engineering basis for a new Australian inorganic membrane technology for the crystallisation of metal compounds. Inorganic membrane percrystallisation is a recent breakthrough promising improved productivity, energy savings and the ability to tailor particle properties. This project will develop a mechanistic model encompassing solution transport phenomena, crystal nucleation-growth-agglo ....Inorganic membrane percrystallisation in hydrometallurgy. This project aims is to develop the scientific and engineering basis for a new Australian inorganic membrane technology for the crystallisation of metal compounds. Inorganic membrane percrystallisation is a recent breakthrough promising improved productivity, energy savings and the ability to tailor particle properties. This project will develop a mechanistic model encompassing solution transport phenomena, crystal nucleation-growth-agglomeration and engineering process parameters affecting single and binary salt systems. This model will provide a basis for technology development benefiting Australia, such as the improvement of the production of nickel sulphate for the growing battery materials market.Read moreRead less
Environmentally friendly lubricants for higher productivity in cold rolling. This project aims to develop an oil free aqueous lubricant for cold rolling to replace the existing oil-in-water emulsion. The lubricant will be molecularly engineered to combine synergy between nanomechanics and tribochemistry of boundary additives to deliver integrated functionalities in the strip rolling. During cold rolling , lubricant starvation often occurs at high speed and it has restricted the productivity of t ....Environmentally friendly lubricants for higher productivity in cold rolling. This project aims to develop an oil free aqueous lubricant for cold rolling to replace the existing oil-in-water emulsion. The lubricant will be molecularly engineered to combine synergy between nanomechanics and tribochemistry of boundary additives to deliver integrated functionalities in the strip rolling. During cold rolling , lubricant starvation often occurs at high speed and it has restricted the productivity of the rolling mill and affected the strip gauge and surface quality. Expected outcomes of this project include an innovative oil free lubricant with significant environmental benefits and an ability for manufacturers to improve productivity by operating at higher speeds, lower costs, and achieve superior strip surface quality.Read moreRead less
Banded iron formations: life, oxygen and ocean chemistry. This project aims to investigate the co-evolution of life and environments during Earth’s first two billion years using iron-rich chemical sediments deposited from global oceans. The project expects to generate knowledge of Earth’s transition into a planet habitable for complex life by combining nanoscale characterisation techniques, with laboratory experiments and theoretical modelling. Expected outcomes include transformative ideas abou ....Banded iron formations: life, oxygen and ocean chemistry. This project aims to investigate the co-evolution of life and environments during Earth’s first two billion years using iron-rich chemical sediments deposited from global oceans. The project expects to generate knowledge of Earth’s transition into a planet habitable for complex life by combining nanoscale characterisation techniques, with laboratory experiments and theoretical modelling. Expected outcomes include transformative ideas about the role of life in iron and phosphorus cycles, the chemistry of the early ocean, ancient biological productivity, the antiquity of oxygenic photosynthesis and the rise of oxygen. The project will also deliver new conceptual models for the formation of the host-rocks for most of the world’s iron resources, improving how we explore for iron in the Earth’s crust. This should provide benefits to understanding geobiology on Earth and other planets.Read moreRead less
High value biocoke for low emission steel production. This project aims to discover methods to fill nanopores that form during conversion of biomass to biocoke through controlled adsorption and carbonisation of tar compounds. By filling nanopores, their disruptive effects during coke-making will be avoided. Coke will remain a vital ingredient for steel production in the future and is currently produced from coal. The expected outcome is breakthrough knowledge to enable, for the first time, te ....High value biocoke for low emission steel production. This project aims to discover methods to fill nanopores that form during conversion of biomass to biocoke through controlled adsorption and carbonisation of tar compounds. By filling nanopores, their disruptive effects during coke-making will be avoided. Coke will remain a vital ingredient for steel production in the future and is currently produced from coal. The expected outcome is breakthrough knowledge to enable, for the first time, technologies for incorporating biomass materials into coke-making operations. Key benefits are for Australia to provide essential technologies for the world’s steel industries to lower CO2 emissions in addition to creating high value carbon products from its agricultural wastes. Read moreRead less
Predicting the recovery of composite mineral particles in froth flotation. This project aims to provide a new method of predicting the recovery of valuable metals such as copper, gold and lithium from ores using the flotation process. The project will provide new way of modelling the behaviour of individual flotation cells, and banks of cells in series. The project will provide benefits to existing operations such as the minerals and coal industries, which are heavy users of flotation technology ....Predicting the recovery of composite mineral particles in froth flotation. This project aims to provide a new method of predicting the recovery of valuable metals such as copper, gold and lithium from ores using the flotation process. The project will provide new way of modelling the behaviour of individual flotation cells, and banks of cells in series. The project will provide benefits to existing operations such as the minerals and coal industries, which are heavy users of flotation technology. New insights into the behaviour of composite particles will lead to more efficient operations and a new way of scale-up in the design of full-scale plant, which will permit designers to optimise circuits and minimise capital and operating costs.Read moreRead less
Break the deadlock in corrosion research to prevent infrastructure collapse. Corrosion destroys one-quarter of the world’s annual steel production and costs the Australian economy $30 billion each year. This project targets a crucial missing link in understanding the structure and dynamics of the atomic lattices of corroded steel and the degradation of its mechanical strength. By combining advanced electrochemical and mechanical measurements with dynamics simulation of atomic lattices of corrode ....Break the deadlock in corrosion research to prevent infrastructure collapse. Corrosion destroys one-quarter of the world’s annual steel production and costs the Australian economy $30 billion each year. This project targets a crucial missing link in understanding the structure and dynamics of the atomic lattices of corroded steel and the degradation of its mechanical strength. By combining advanced electrochemical and mechanical measurements with dynamics simulation of atomic lattices of corroded steel, this project will produce the first concerted picture of corrosion induced strength degradation with a particular focus on real industrial conditions. This promises to guide the ongoing diagnosis of corrosion damages to steel, effectively preventing the collapse of corroded infrastructure.Read moreRead less
Energy dissipation characterisation in dynamic brittle fracture. Energy dissipation in dynamic fracture of brittle materials is pivotal in mining, civil engineering and defence. The project aims to develop a novel experimentally-validated multiscale theory, with associated models, for characterising and predicting the complete dynamic fracture process of brittle materials. This theory is expected to generate close-to-reality simulations critical for understanding fundamental aspects of energy di ....Energy dissipation characterisation in dynamic brittle fracture. Energy dissipation in dynamic fracture of brittle materials is pivotal in mining, civil engineering and defence. The project aims to develop a novel experimentally-validated multiscale theory, with associated models, for characterising and predicting the complete dynamic fracture process of brittle materials. This theory is expected to generate close-to-reality simulations critical for understanding fundamental aspects of energy dissipation in dynamic fracture. The outcomes will enable an optimised control of the fragment size in block cave mining and mineral processing, forecast and prevent fatal rock bursts in underground mines, and minimise catastrophic failures in critical infrastructures challenged by extreme loading, e.g. explosions.Read moreRead less