Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing an ....Data-driven monitoring of raceway dynamics in ironmaking blast furnaces. Raceway dynamics in ironmaking blast furnaces affect operational stability and cost considerably, yet their dynamic behaviour has not been well monitored online. The project aims to develop a data-driven model for monitoring the internal state of gas-solid-powder reacting flow in the raceway and predicting raceway anomalies online. It will be achieved by combining particle-fluid numerical simulations with data processing and reduced-order state observer, supported by lab/plant experiments, and collaborating with two industry partners from coal and steel industries. The project outcomes including codes, models and raceway control strategies can help promote Australian metallurgical coal's global markets and ultimately the Australian economy.Read moreRead less
Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently a ....Hot stage separation of non-ferrous fraction during iron ore reduction. The project aims to provide in-situ investigation of the behaviour and properties of the non-ferrous fraction in iron ore during reduction. The results aim to allow industry to: improve the quality of the final metallic iron product; economically separate and recover high-value non-ferrous impurities in the iron ore; reduce waste generated by ironmaking; and enable utilisation of, and add value to, iron ores that currently are not commercially viable due to their high impurity levels and low iron contents. The project aims to help expand the mining potential of the currently unviable iron ore deposits and enable industry to maintain the economic benefits from iron ore production in the years to come.Read moreRead less
A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes. With increasing demand for copper metal, there is an urgent need to find new ways to efficiently treat lower grade ores. The new process offers a way of significantly reducing energy consumption and greenhouse gas emissions in primary copper production and making more efficient use of the world's copper resources.
Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process ....Three-dimensional flotation of fine particles. Three-dimensional flotation of fine particles. This project aims to research three-dimensional flotation of fine particles under both batch and continuous steady state conditions. In flotation, fine hydrophobic particles adhere to the two-dimensional surface of rising air bubbles, forming concentrate. In three-dimensional flotation, however, the particles adhere to and become embedded in a novel binder, forming a highly buoyant product. The process is very selective and arguably 1000 times faster than conventional flotation. The project is expected to provide the knowledge required to achieve scale-up, so the technology can be used to recover high value product from tailings waste, eliminating the capital impediment and possibly transforming the entire mining industry.Read moreRead less
Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing e ....Microstructure control of hot-dip coated Al-Zn based alloy layers on steel . The process of hot-dip metal coating of steel has evolved to provide reliable products that find widespread application in many industries, including building and construction. This project aims to address and understand an intermittent processing problem using innovative approaches involving characterisation by synchrotron techniques and state-of-the art microscopy. Expected outcomes include increased manufacturing efficiencies by identifying the cause of an intermittent processing defect and implementing methods of controlling this defect. This will help BlueScope and Australia maintain a world-leading reputation for high-quality coating products for domestic and export markets.Read moreRead less
Four dimensional lithospheric evolution and controls on mineral system distribution in Neoarchean to Paleoproterozoic terranes. This project will resolve important questions about the links between the evolution and preservation of continents and important mineral deposits in Australia and West Africa between 2.7 and 1.8 billion years ago. The results will improve the understanding of a key period of Earth history and make a major contribution to mineral exploration.
Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and ....Depressing pyrite in selective flotation of complex polymetallic ores . This project aims to understand the reactions taking place on the major gangue (waste) mineral during the recovery of base-metal and precious minerals. The mining industry is processing low grade complex ores and experiencing difficulties in rejecting gangue minerals in mineral separation and metal extraction plants. The project will develop new technologies that manipulate these reactions to achieve mineral separation and metal extraction efficiently and economically. These technologies may provide value in processing low quality complex polymetallic resources using low quality water, whilst halving the operating costs of mineral concentrators and providing corresponding reductions in harmful emissions.Read moreRead less
Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project includ ....Improving the processing of low-grade copper ores . The project aims to investigate the electrochemical interaction occurring during the grinding of low-grade copper ores and understand how the interaction affects the recovery of copper minerals and rejection of waste minerals in the subsequent separation process. This project expects to generate new knowledge in the area of minerals processing and materials engineering using interdisciplinary approaches. Expected outcomes of this project include cost-effective new steel products used for grinding copper ores and new chemical solutions to selectively reject waste minerals during mineral separation. This should significantly reduce the operating costs in copper processing plants and increase the copper production from low-grade copper ores.Read moreRead less
Depressing pyrrhotite in copper and gold flotation. The mining industry is processing low-grade ores associated with high amounts of waste minerals. Extracting metals from low-grade ores is very difficult with technical challenges in rejecting waste minerals. This project aims to understand the surface properties and the behaviour of a major waste mineral which is becoming increasingly problematic during the processing of copper and gold ores. New chemistry and chemical reagents will be develope ....Depressing pyrrhotite in copper and gold flotation. The mining industry is processing low-grade ores associated with high amounts of waste minerals. Extracting metals from low-grade ores is very difficult with technical challenges in rejecting waste minerals. This project aims to understand the surface properties and the behaviour of a major waste mineral which is becoming increasingly problematic during the processing of copper and gold ores. New chemistry and chemical reagents will be developed to efficiently and economically reject the waste mineral by manipulating the reactions that take place on its surface. This project expects to have immediate economic and environmental impacts through increasing metal production, cutting greenhouse gas emissions and applying new green reagents.Read moreRead less
Regrinding chemistry and particle breakage mechanisms in increased surface hydrophobicity on fine and ultra-fine particles in mineral flotation. This project will study the effect of regrinding chemistry and particle breakage mechanisms on the redistribution of flotation collectors and the evolution of the metal oxidation species on mineral surfaces. New technologies will be developed to increase mineral surface hydrophobicity and therefore increase fine and ultra-fine particle flotation.