Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect ....Thermal characterisation of iron ores and coals for HIsmelt operation. Substantial developments in direct reduction ironmaking (DRI) have been recently conducted providing sustainable way for metallurgical operations. The largest advantage of DRI is that it does not require cokemaking and sintering, two processes which are consistently causing environmental concerns. This project aims to thermally investigate coals and iron ores for optimising direct smelting, and to provide insight into effect of the properties of ores and coals on the process. Structural changes using hot stage optical microscopy will be carefully clarified. Finally, a predictive model for DRI and energy requirements for direct smelting based on the experimental outcomes will be developed.Read moreRead less
Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the ....Flow field evaluation of AusIron top submerged injection system. The top submerged gas injection system is widely used in the metallurgical industry in many metal refining processes. The AusIron process, which uses dual top submerged lances injection, has been developed recently for direct smelting of iron ore to produce pig iron using low quality coal as fuel and reductant. Successful implementation of the process requires optimum furnace design. This project aims to study fluid flow within the furnace using a laboratory scale model, plant trials and numerical analysis. The project will enhance our fundamental understanding of the top submerged injection processes and assist in optimising AusIron furnace design.Read moreRead less
Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the no ....Optimising non-explosive rock breaking technology. Non-explosive rock breaking technology has the potential to significantly improve safety and production in mining and construction industries. This project will quantify a non-explosive hydraulic rock breaking technology through innovative theoretical and numerical investigations. The influences of all the key factors on the efficiency of this technology will the examined. It is envisaged that the outcomes from this proposal will optimise the non-explosive rock breaking technology, greatly improve its application and guide our industry partner to develop reliable equipment.Read moreRead less
Mercury emissions from direct iron smelting technology. The proposed research will enhance the environmental performance of the first Australian direct ironmaking industry. This industry will maintain the commitment to environmental responsibility offering cleaner technologies and production. The project will enhance the social acceptability of this metallurgical operation within the regional and global communities. Optimisation of emission reduction technologies will ensure improved environment ....Mercury emissions from direct iron smelting technology. The proposed research will enhance the environmental performance of the first Australian direct ironmaking industry. This industry will maintain the commitment to environmental responsibility offering cleaner technologies and production. The project will enhance the social acceptability of this metallurgical operation within the regional and global communities. Optimisation of emission reduction technologies will ensure improved environmental standards and awareness of the industry's commitment to improved environmental performance among the local communities. The proposed work will also ensure Australia remains at the forefront of energy and ore utilisation technology, ensuring sustainable resource and environmental management control.Read moreRead less
Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase th ....Chemistry of uranium extraction - studies on the dissolution of uranium ores in a complex solution matrix. Olympic Dam is the world's largest uranium deposit. With a planned massive expansion of the mine's operations, it could generate more than $10b per year. The mineral ores found there, however, are highly complex and poorly understood. This project will investigate and determine the detailed characteristics and chemistry of the mineral ore and offer process improvements that will increase the productivity and improve the economics of extraction of the ore. This project will also address the serious deficiency of researchers in this field by creating a sustainable skills development program in mineral extraction and separation technology.Read moreRead less
Evolutionary Design for Ore Processing Plants. This project will investigate the use of evolutionary algorithms (EAs) in the design of ore processing plants. Ore processing is a major activity in the Australian mining industry, and a significant source of export dollars. Prior work has demonstrated that EAs can out-perform previous manual and automated design techniques for individual processing units. This project will apply EAs to the design of whole flowsheets containing arbitrary combination ....Evolutionary Design for Ore Processing Plants. This project will investigate the use of evolutionary algorithms (EAs) in the design of ore processing plants. Ore processing is a major activity in the Australian mining industry, and a significant source of export dollars. Prior work has demonstrated that EAs can out-perform previous manual and automated design techniques for individual processing units. This project will apply EAs to the design of whole flowsheets containing arbitrary combinations of different types of units. The complexity of typical flowsheet layouts will require new algorithms to discover improved designs in practical time, so parallel hardware, and new parallel EAs, will be utilised.
Read moreRead less
Thermal and environmental investigation of particle degradation during high temperature processing of iron ores. The proposed project aims to understand particle formation and emissions during high temperature processing of iron ores. The project will lead to improvement of particle emission control from existing iron processing technologies and assist in further improvement of their overall performance achieving increased product output and process economics.