Improvement in Stress Corrosion Cracking Resistance of Stainless Steels in Environments Conducive to Localized Pitting Damage. Stress corrosion cracking (SCC) represents a serious threat to infrastructure exposed to chloride and caustic environments. The proposed project will characterize the chloride-SCC crack propagation parameters for a super duplex stainless steel, which is the material of construction for vessels for stripping vinyl chloride monomer in a PVC processing plant. Alarmingly hig ....Improvement in Stress Corrosion Cracking Resistance of Stainless Steels in Environments Conducive to Localized Pitting Damage. Stress corrosion cracking (SCC) represents a serious threat to infrastructure exposed to chloride and caustic environments. The proposed project will characterize the chloride-SCC crack propagation parameters for a super duplex stainless steel, which is the material of construction for vessels for stripping vinyl chloride monomer in a PVC processing plant. Alarmingly high numbers the welds (nearly 50%) in the vessel had suffered extensive pitting (which is a well-known SCC initiator) and SCC cracking. For the mitigation measures, the project will also investigate pitting and SCC susceptibility of weldments of alternative varieties of stainless steels, such as Zeron 100.Read moreRead less
Integrated composite electrodes for electrochemical synthesis of ammonia. This project aims to develop multifunctional composite electrodes for electrochemical synthesis of ammonia from water, nitrogen gas and renewable energy under ambient conditions. Hydrophobic subnanometre water channels will be integrated with an electrocatalyst to control supply of water as vapour, thereby effectively minimising hydrogen evolution reaction and enabling high-efficiency ammonia synthesis. Expected outcomes i ....Integrated composite electrodes for electrochemical synthesis of ammonia. This project aims to develop multifunctional composite electrodes for electrochemical synthesis of ammonia from water, nitrogen gas and renewable energy under ambient conditions. Hydrophobic subnanometre water channels will be integrated with an electrocatalyst to control supply of water as vapour, thereby effectively minimising hydrogen evolution reaction and enabling high-efficiency ammonia synthesis. Expected outcomes include enhanced capacity in developing electrochemical reaction systems, and new fundamental knowledge of electrocatalyst design and reaction engineering. This should provide significant economic and environmental benefits by developing a sustainable manufacturing technology to transform the century-old ammonia industry.Read moreRead less
Electrical arc machining of polycrystalline diamond with a wheel electrode. This project aims to discover new theories to overcome the core challenge in electrical discharge machining of polycrystalline diamond. Diamond materials provide the ultimate performance in cutting difficult-to-machine materials such as titanium alloys which are widely used in the aerospace and biomedical industries. However, the extremely slow erosion speed of electrical discharge machining severely impedes their applic ....Electrical arc machining of polycrystalline diamond with a wheel electrode. This project aims to discover new theories to overcome the core challenge in electrical discharge machining of polycrystalline diamond. Diamond materials provide the ultimate performance in cutting difficult-to-machine materials such as titanium alloys which are widely used in the aerospace and biomedical industries. However, the extremely slow erosion speed of electrical discharge machining severely impedes their applications. The project will use high energy electrical arcs for the fast machining of polycrystalline diamond. The expected outcome is a new approach and breakthroughs in fundamental knowledge that pave the way for developing new electrical machining methods and lead to significant reductions in manufacturing costs.Read moreRead less
Magnetic liquid marbles: a new droplet manipulation technique for channel-free microfluidics. The project will explore the feasibility of developing a new droplet-manipulation strategy by using magnetically responsive liquid marbles capable of hosting various liquid droplets. It will significantly advance the development of a new generation of microfluidic devices: magnetic field-actuated channel-free droplet microfluidics.
New Nanoscale Up-converting Photoluminescent Materials for Passive Safety Visual Systems. The demand for safety and security products is growing as the importance of providing an environment safer from natural, accidental or man-made threats increases in the community. Life safety applications in buildings and work environments as well as trains and planes for example are dependent upon the ability for non-powered passive systems to give efficient visual guidance in dangerous dark and smoke fill ....New Nanoscale Up-converting Photoluminescent Materials for Passive Safety Visual Systems. The demand for safety and security products is growing as the importance of providing an environment safer from natural, accidental or man-made threats increases in the community. Life safety applications in buildings and work environments as well as trains and planes for example are dependent upon the ability for non-powered passive systems to give efficient visual guidance in dangerous dark and smoke filled environments. This project will provide a practical demonstration of the successful implementation of nanotechnology to smaller Australian companies where it will overcome significant drawbacks in current manufacturing and yield new products which are activated in darkness by infrared radiation.Read moreRead less
Geopolymers for nuclear applications. With the pressing need for the reduction of Greenhouse emissions from electricity generation in Australia, one option that must be seriously considered is nuclear energy. However, the issue of waste storage is a highly significant one that must be addressed. Geopolymeric cements are expected to perform much better than traditional Portland cements in nuclear applications, both for solidification of radioactive wastes and also for the construction of undergro ....Geopolymers for nuclear applications. With the pressing need for the reduction of Greenhouse emissions from electricity generation in Australia, one option that must be seriously considered is nuclear energy. However, the issue of waste storage is a highly significant one that must be addressed. Geopolymeric cements are expected to perform much better than traditional Portland cements in nuclear applications, both for solidification of radioactive wastes and also for the construction of underground waste storage bunkers. This project will use Australia's strong existing knowledge in geopolymers research, and apply it to the development of materials to fill the need for environmentally secure waste storage solutions.Read moreRead less
Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW ....Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW anodes which will lead to energy savings, which in turn, will result in a cleaner overall production cycle, major emission reductions and cost savings. The expected outcomes of this project are targeted at the development of new and advanced anode materials.Read moreRead less
Interplay of Microbiological Corrosion and Alloy Microstructure in Failures of Advanced Stainless Steels and their Weldments in Marine Environments. The proposed research program investigates the role of microbiologically-induced corrosion (MIC) on stress corrosion cracking (SCC) of weldments of advanced stainless steels (SS). Extensive premature SCC failures of SS weldments have lately become increasingly significant in Australian marine industry, following the inability of advanced SCC-resista ....Interplay of Microbiological Corrosion and Alloy Microstructure in Failures of Advanced Stainless Steels and their Weldments in Marine Environments. The proposed research program investigates the role of microbiologically-induced corrosion (MIC) on stress corrosion cracking (SCC) of weldments of advanced stainless steels (SS). Extensive premature SCC failures of SS weldments have lately become increasingly significant in Australian marine industry, following the inability of advanced SCC-resistant SS to alleviate failures. Inconsistencies in SCC data call for an improved understanding of the role of MIC on SCC, particularly because recent failure analyses have indicated a profound role of microbiological activity on localised corrosion (viz., pitting) of stainless steels and their weldments, as well as because pitting is known to facilitate SCC initiation.Read moreRead less
Bio-inspired electro catalysts for gas reduction reactions: towards electrochemical ammonia production under ambient conditions. This project will develop solutions to replace the current energy inefficient method for ammonia production, which are a significant contribution to Greenhouse Gas emissions. A more energy efficient system will be developed from a new class of composite gas-reduction catalysts integrated into functional electrochemical cells.
Guided droplet deposition: Microfabrication of advanced materials. The progress of micro and nanofabrication is opening an array of new opportunities with a new degree of freedom for manufacturing. This process will complement the existing micromanufacturing facilities in Melbourne. While metal printing and deposition of polymers is presently available, the guided droplet deposition will extend current capabilities to include ceramics and high melting temperature metals. Direct application to me ....Guided droplet deposition: Microfabrication of advanced materials. The progress of micro and nanofabrication is opening an array of new opportunities with a new degree of freedom for manufacturing. This process will complement the existing micromanufacturing facilities in Melbourne. While metal printing and deposition of polymers is presently available, the guided droplet deposition will extend current capabilities to include ceramics and high melting temperature metals. Direct application to medical devices will provide a more effective surface for improved performance and allow the incorporation of smart and sensor materials for multifunctional devices. Read moreRead less