Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposa ....Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposal outlines the first attempts to develop a new and innovative hybrid organic-inorganic nanocomposite material to replace the copper plating and chrome coating. The success of the project will offer high quality, affordable and environmentally friendly printing service to both local and international clientele.
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Laser-based dynamic measurements, model identification and error compensation for multi-arm robotic pre-fabrication of structural components. The aim is to establish methodologies for laser-based dynamic measurements, accurate model identification and error correction in multi-arm cooperative robotic manipulation systems. The expected outcomes include development of enabling technologies and the world's first automated fabrication system for structural timber components. The novel methodologi ....Laser-based dynamic measurements, model identification and error compensation for multi-arm robotic pre-fabrication of structural components. The aim is to establish methodologies for laser-based dynamic measurements, accurate model identification and error correction in multi-arm cooperative robotic manipulation systems. The expected outcomes include development of enabling technologies and the world's first automated fabrication system for structural timber components. The novel methodologies established will increase safety, and improve and automate the fabrication of wall frames, roof trusses, and floor and ceiling panels for housing, industrial and commercial projects within Australia and overseas. Other application areas include multi-arm manufacturing and handling of large components, materials handling in hazardous environments, and robotic servicing tasks in remote places.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE200100168
Funder
Australian Research Council
Funding Amount
$550,000.00
Summary
Integrated Functional Printing Facility for Advanced Material Technologies. The project aims to develop Australia’s first fully integrated small-scale and agile prototyping facility for printing. This facility will provide critical infrastructure to deposit a wide range of advanced materials with unprecedented precision & process flexibility allowing realistic form, configuration and device-ready formats with minimal usage of functional ink. Using this unique facility, researchers will be able t ....Integrated Functional Printing Facility for Advanced Material Technologies. The project aims to develop Australia’s first fully integrated small-scale and agile prototyping facility for printing. This facility will provide critical infrastructure to deposit a wide range of advanced materials with unprecedented precision & process flexibility allowing realistic form, configuration and device-ready formats with minimal usage of functional ink. Using this unique facility, researchers will be able to assess integration of novel functional materials in a wide range of devices and applications, including critical components of affordable healthcare diagnostic devices, advanced security features in banknotes, integrated RFID tracking systems, high performance solar cells and separation membranes. Read moreRead less
High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high spe ....High speed multi-channel discharge machining of difficult-to-cut materials. This project aims to develop a novel approach to high speed machining of difficult-to-cut materials by resolving the contradictory surface quality and machining efficiency problem with a new theory. It is expected to advance the fundamental knowledge of electrical machining. The outcomes are new machining theories, novel methods and models of using multiple low energy sparks which occur nearly simultaneously for high speed machining of a wide range of advanced materials. It should significantly increase machining speed and thus dramatically reduce the costs of producing products such as titanium medical implants, alloyed engine components and new cutting tools which are vital for the biomaterials, aerospace and manufacturing industries.Read moreRead less
Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing p ....Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing protocols to clean paints with different properties, without damaging the underlying composites, will be determined and demonstrated. It meets a cleaning technology need for this paint-on-composites material system to support retrofitting and re-manufacturing in industry. These are crucial industry requirements. Read moreRead less
Modelling the cutting process and cutting performance in high-speed abrasive waterjet turning. This project will have a significant impact for the manufacturing industry by providing a new abrasive waterjet turning technology for producing highly reliable products from advanced, but difficult-to-machine, materials. It will also develop into a new branch of science by understanding the mechanics associated with the new turning process.
Micromanufacturing and the mechanics of novel composite micro drills. The aim of this project is to develop a novel micromanufacturing technology to produce composite micro drills with desirable properties and reduced production costs. The developed micro drills have significant applications for the printed circuit board industry, medical devices, personal computers, mobile phones and digital cameras. The expected outcomes include optimisation of the micromanufacturing process for improved prope ....Micromanufacturing and the mechanics of novel composite micro drills. The aim of this project is to develop a novel micromanufacturing technology to produce composite micro drills with desirable properties and reduced production costs. The developed micro drills have significant applications for the printed circuit board industry, medical devices, personal computers, mobile phones and digital cameras. The expected outcomes include optimisation of the micromanufacturing process for improved properties of composite micro drills and an enhanced awareness of the mechanics of micromanufacturing composite micro drills to increase reliability in subsequent micro drilling processes. The outcomes have the potential to contribute to the competitiveness of Australia's manufacturing industry.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE180101407
Funder
Australian Research Council
Funding Amount
$359,446.00
Summary
Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with bene ....Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with benefits to manufacturing industries, particularly those requiring production of micro/nano metallic components.Read moreRead less
Stereolithographic Additive Manufacturing of Semicrystalline Thermoplastics. This project aims to advance the development of high-throughput stereolithographic additive manufacturing of thermoplastic polymers and composites by employing a multi-colour irradiation schemes in conjunction with photopolymerisable, ring-opening monomer resin formulations. The fundamental scientific understanding, engineering expertise, and concomitant technology advances generated by this project are anticipated to e ....Stereolithographic Additive Manufacturing of Semicrystalline Thermoplastics. This project aims to advance the development of high-throughput stereolithographic additive manufacturing of thermoplastic polymers and composites by employing a multi-colour irradiation schemes in conjunction with photopolymerisable, ring-opening monomer resin formulations. The fundamental scientific understanding, engineering expertise, and concomitant technology advances generated by this project are anticipated to enable additive manufacturing to transition from the rapid prototyping of individual, unique items to the high volume production of robust, reprocessable plastic parts. By obviating the large capital expense of conventional fabrication, this developed technology should provide a path to reinvigorate Australian manufacturing.Read moreRead less
Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of part ....Enhancing and modelling the abrasive waterjet impact and erosion process. This project aims to understand and improve the ultrahigh pressure abrasive waterjet (AWJ) impact process. The current AWJ machining technology transfers less than 20% of the jet energy to the workpiece, mainly due to the damping effect of a stagnant layer at the jet impact site. This project attempts to remove this effect using ultrasonic vibration and explore the new impact micromechanics under the coupled effect of particle impact and workpiece vibration. The expected outcome is a new AWJ technology for efficient, multi-scale machining, and to increase industry’s capability in fabricating high-integrity products.Read moreRead less