Evolutionary Design for Ore Processing Plants. This project will investigate the use of evolutionary algorithms (EAs) in the design of ore processing plants. Ore processing is a major activity in the Australian mining industry, and a significant source of export dollars. Prior work has demonstrated that EAs can out-perform previous manual and automated design techniques for individual processing units. This project will apply EAs to the design of whole flowsheets containing arbitrary combination ....Evolutionary Design for Ore Processing Plants. This project will investigate the use of evolutionary algorithms (EAs) in the design of ore processing plants. Ore processing is a major activity in the Australian mining industry, and a significant source of export dollars. Prior work has demonstrated that EAs can out-perform previous manual and automated design techniques for individual processing units. This project will apply EAs to the design of whole flowsheets containing arbitrary combinations of different types of units. The complexity of typical flowsheet layouts will require new algorithms to discover improved designs in practical time, so parallel hardware, and new parallel EAs, will be utilised.
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Modelling and Characterisation of Stringy/Compressible Bulk Materials. The development of new technologies in the treatment of waste products, recycling of green and paper waste and the use of biomass fuels has created the need for a new approach in the handling of non-conventional bulk solids. The Mohr-Coulomb models that are traditionally used to characterise granular materials do not adequately describe the nature of these stringy and compressible bulk solids. This project will address this ....Modelling and Characterisation of Stringy/Compressible Bulk Materials. The development of new technologies in the treatment of waste products, recycling of green and paper waste and the use of biomass fuels has created the need for a new approach in the handling of non-conventional bulk solids. The Mohr-Coulomb models that are traditionally used to characterise granular materials do not adequately describe the nature of these stringy and compressible bulk solids. This project will address this problem by developing new constitutive models and characterisation techniques for this class of materials. This work will provide the necessary tools to address a series of pressing problems in several emerging technologies.Read moreRead less
Optimum control of the in-use performance of talc-based compositions. It is important to improve the quality of their Talcom body powder, baby powder and other cosmetic products involving talc. The areas that can and need to be improved are shining characteristics, assessing the slip properties as well as developing the cosmetic chemistry of talc and other additives. The proposed project will generate: a) simple but reliable test methods for measuring slip and shine, b) methods for control of t ....Optimum control of the in-use performance of talc-based compositions. It is important to improve the quality of their Talcom body powder, baby powder and other cosmetic products involving talc. The areas that can and need to be improved are shining characteristics, assessing the slip properties as well as developing the cosmetic chemistry of talc and other additives. The proposed project will generate: a) simple but reliable test methods for measuring slip and shine, b) methods for control of the physical and chemical characteristics of talc blends, c) mathematical model(s) for property and process control, which is useful to improvement of the final talc properties and in-use service.Read moreRead less
Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the proje ....Experimental and numerical studies of the packing and piling of coal. This project is oriented to the coal and steel industries, which are important to Australia. In fact, the coal industry creates a significant employment and produces 80% of electricity in Australia. Australia is also the world's biggest coal exporter. This project will develop methods to control the packing and piling processes of coal, which are of fundamental importance to many granular processes. The benefits from the project include improvements in productivity, coke quality and fuel efficiency, which will lead reduced energy consumption and pollution emission and thereby improve the competitiveness of Australia's coal and steel industries. Read moreRead less
Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main ....Quantification and Modelling of Particle Flow Mechanisms in Conveyor Transfers. A critical area of solids handling and processing is the transfer of bulk material between conveyor belts. Design of conveyor transfers rely heavily on trial and error and/or experience and cannot cope with the complexities of varying particle properties and process requirements. Poor transfer designs can result in reduced QC and service life, significant maintenance/environmental costs and safety concerns. The main aims of this project are experimental and theoretical investigations into the flow of particulates through conveyor transfers. This will result in: development of a novel conveyor transfer facility; quantification of transfer parameters and data; development of models to simulate and assist in the design of complete transfers.Read moreRead less
Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will s ....Development of a High Capacity Steep Angle Belt Conveying System. Deep open-pit mining operations rely extensively on fleets of large haul trucks to convey both ore and waste rock. The aim of this project is to develop a high capacity conveying system with the ability to continuously convey ore and rock up steep inclines directly from the pit. The benefits of the research outcomes to the efficient handling of our most valuable export commodities are immense. This innovative new technology will significantly reduce the dependency on haul trucks, reducing energy consumption, minimising environmental impact of the mining process, and improve the health and safety of personnel and the surrounding community.Read moreRead less
Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The propose ....Characterisation and Mitigation of Caustic Cracking: A Safety and Maintenance Concern in Alumina and Pulp-and-Paper Processing. Extraction of alumina from mineral bauxite (Bayer process) and pulp-and-paper processing (Kraft process) are major industries in Australia. Cracking of reaction vessels, digesters, cleaning tanks and pipework are major concern for plant integrity, occupational health, safety and environment. Caustic cracking is often the first suspect when a failure occurs. The proposed program will investigate the role of critical impurities and additives, temperature and stress fluctuations in caustic cracking of mild steel and their weldments (known to be most susceptible). This project will also develop an intellectual and infrastructural base that will also be a vital resource for several Australian industries where such cracking is a major concern.Read moreRead less
Experimental and numerical studies of the packing of alumina powders. This project is to investigate the packing of alumina powders at both microscopic and macroscopic levels by means of physical and numerical experiments, aiming to develop a comprehensive understanding of the underlying physics and computer models for predicting the packing properties under conditions corresponding to different operations in alumina refining and smelting processes. It will generate an effective method to solve ....Experimental and numerical studies of the packing of alumina powders. This project is to investigate the packing of alumina powders at both microscopic and macroscopic levels by means of physical and numerical experiments, aiming to develop a comprehensive understanding of the underlying physics and computer models for predicting the packing properties under conditions corresponding to different operations in alumina refining and smelting processes. It will generate an effective method to solve the complex packing problems for process and/or property control in alumina/aluminium industry.Read moreRead less
Particle scale modelling of dense medium cyclones in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, worth around $A13.5 billion annually. Dense medium cyclones process the vast majority of tonnes fed to Australian coal preparation plants, and hence play a critical economic role in coal production. This project aims at providing substantial design and operational improvements through the application of a novel combined continuum and ....Particle scale modelling of dense medium cyclones in coal preparation. Australia is the world's biggest coal exporter, and black coal is Australia's largest export, worth around $A13.5 billion annually. Dense medium cyclones process the vast majority of tonnes fed to Australian coal preparation plants, and hence play a critical economic role in coal production. This project aims at providing substantial design and operational improvements through the application of a novel combined continuum and discrete modelling method. Specifically, the improvements targeted relate to better process and product control, a decrease in unit energy consumption and improvements in productivity, which, together with the research training offered, will further enhance Australia's leading position in global coal industry.Read moreRead less
Optimisation of Coal Flotation Performance. The aim of this project is to improve the cleaning of coal by flotation across the whole particle size range with maximum rejection of mineral matter and decreased reagent consumption. The factors that influence coal flotation will be identified and used to predict coal flotation performance. In particular the ultimate separability of coal will be addressed through a unique combination of in- and ex- situ pulp chemical and physical measurements, embedd ....Optimisation of Coal Flotation Performance. The aim of this project is to improve the cleaning of coal by flotation across the whole particle size range with maximum rejection of mineral matter and decreased reagent consumption. The factors that influence coal flotation will be identified and used to predict coal flotation performance. In particular the ultimate separability of coal will be addressed through a unique combination of in- and ex- situ pulp chemical and physical measurements, embedded in a comprehensive model of coal flotation.Read moreRead less