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Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and ....Ehanced Hydrodynamic Fractionation of Particles. The coal industry, which is a major contributor to the Australian economy, urgently needs a new washability method following its decision to abandon the existing laboratory standard. The existing method relies on the use of heavy organic liquids which are known to be toxic to human health. The 'water-based' approach proposed in this study overcomes the problem of risk to human health, thus benefiting Australian workers, the immediate industry, and wider community. New separation technologies that could benefit the minerals industries and other key industries should follow. The project will also result in the education and training of two postgraduate students, and the advancement of two postdoctoral researchers in this area of industry. Read moreRead less
Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of ....Particle Transport and Separation in High Aspect Ratio Inclined Channels. This project will be of benefit to the Australian coal and mineral processing industries, worth tens of billions of dollars to the Australian economy each year. The objective is to establish new options for the processing of particles as large as 50mm, and smaller than 50 microns in size, and hence significantly extend the operating size range of the Reflux Classifier. The development of new resources, especially those of poorer grade, requires more effective separation technology. Success in this project will significantly benefit the end users of the technology and also contribute to Australia's Mining Services industry.Read moreRead less
Fundamental investigation of the briquetting behaviour of iron ore fines. Handling, including transport and processing, may account for up to 60 per cent of the total delivered price of iron ore. This project will develop an integrated computer model for an improved briquetting process of ore fines with reduced operation cost and less environmental impact, leading to a more competitive and sustainable mineral industry in Australia.
A Framework for Understanding and Applying the Reflux Classifier in Fine Particle Beneficiation. The Reflux Classifier is a novel Australian technology that is re-defining what is possible in the field of gravity separation across the mining industry. This new research aims to focus on a critical gap in the knowledge, concerned with the powerful internal synergies that exist between the particle-fluid hydrodynamics of the lower fluidised bed and the upper system of inclined channels. The technol ....A Framework for Understanding and Applying the Reflux Classifier in Fine Particle Beneficiation. The Reflux Classifier is a novel Australian technology that is re-defining what is possible in the field of gravity separation across the mining industry. This new research aims to focus on a critical gap in the knowledge, concerned with the powerful internal synergies that exist between the particle-fluid hydrodynamics of the lower fluidised bed and the upper system of inclined channels. The technology has already delivered nearly $1 billion in economic benefit, solving previously intractable problems. Through an experimental and theoretical study a new framework for understanding and applying this technology in fine particle beneficiation across an increasingly diverse range of applications is intended to be established.Read moreRead less
Deep Learning Augmented Intelligent Grinding Mill Simulation and Design. Comminution is a key operation in mineral processing that utilises grinding mills to reduce the size of ore for further mineral enrichment processing. The aim of this project is to provide a step change improvement in the operational efficiency and service life of grinding mills through the development of advanced numerical models to simulate the grinding mill process. The outcome will be a hierarchical deep learning progra ....Deep Learning Augmented Intelligent Grinding Mill Simulation and Design. Comminution is a key operation in mineral processing that utilises grinding mills to reduce the size of ore for further mineral enrichment processing. The aim of this project is to provide a step change improvement in the operational efficiency and service life of grinding mills through the development of advanced numerical models to simulate the grinding mill process. The outcome will be a hierarchical deep learning program to select optimal model parameters from which computational algorithms will optimise grinding mill geometries. This research project will deliver substantial improvements to equipment used to process our most valuable exports and result in immediate industry impact.Read moreRead less
Managing Contaminant Metals in Complex Hydrometallurgical Processes; Meeting techno-economic, environmental and operability objectives. Sustainability of the minerals industry is predicated on being able to refine metals from increasingly lower-grade ores. This brings with it the critical problem of managing all contaminant elements present to ensure overall economic and environmental performance. Hydrometallurgical processes are favoured, though difficulties arise in controlling product charact ....Managing Contaminant Metals in Complex Hydrometallurgical Processes; Meeting techno-economic, environmental and operability objectives. Sustainability of the minerals industry is predicated on being able to refine metals from increasingly lower-grade ores. This brings with it the critical problem of managing all contaminant elements present to ensure overall economic and environmental performance. Hydrometallurgical processes are favoured, though difficulties arise in controlling product character to suit downstream processing. This project will develop a fundamental understanding of precipitation processes for optimal recovery of contaminant elements (for a novel zinc process case study), considering the quantitative relationship between all major physico-chemical and engineering features. This will lead to enhanced process designs to meet techno-economic, environmental and operability objectivesRead moreRead less
Wear-resistant alloys for the mining industry. This project will create new metal matrix composite alloys that are extremely resistant to wear. They will be used in products that are designed and manufactured to meet the highest specifications for robust and reliable use in Australia's mines, which are among the world's most demanding environments.
Fine particle beneficiation through agglomeration with a novel binder. New South Wales and Queensland have massive tailings dams, each with many millions of tonnes of valuable resource. These dams represent a significant liability. This project will develop a technology that can be used to recover the fine coal resource, in turn making the site rehabilitation an economic proposition.
Enhancing the position of Australian iron ore exports through understanding and altering the coalescence phenomenon during sintering. The revenue from Australia's iron ore exports is currently worth over US$50 billion. Current and future changes in iron ore properties means that sinter plants have to use more low bulk density ores. This results in deterioration in sinter properties. This project is aimed at developing technologies to maintain sinter strength and size.