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Rapid Manufacturing of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion of t ....Rapid Manufacturing of Aluminium. The project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). Rapid manufacturing produces functional parts directly from a computer solid model using a layer wise rapid prototyping device. Rapid manufacturing is particularly important in the Australian context where small production runs means that tooling and inventory costs are a much larger proportion of the total cost than in North American, European or Asian countries. With a large installed machine base, a substantial automotive and automotive component industry and a major aluminium industry, this project can assist in the further development of these industries.Read moreRead less
Systematic investigations of low temperature Sn-Bi based solder alloys . The project aims to reduce the temperatures used in the manufacture of electronic circuitry through the development of Sn-Bi alloys for low temperature assembly processes without compromising productivity or reliability. The project will use a range of innovative solidification and microstructure development techniques to obtain an understanding of the dynamic processes of precipitation, dissolution and microstructure evolu ....Systematic investigations of low temperature Sn-Bi based solder alloys . The project aims to reduce the temperatures used in the manufacture of electronic circuitry through the development of Sn-Bi alloys for low temperature assembly processes without compromising productivity or reliability. The project will use a range of innovative solidification and microstructure development techniques to obtain an understanding of the dynamic processes of precipitation, dissolution and microstructure evolution that occur in these alloys during manufacture and application. The outcomes include a reduction in the energy consumed in electronic assembly processes and a capacity to manufacture advanced circuitry based on next-generation temperature-sensitive components and substrates without compromising reliability.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0882221
Funder
Australian Research Council
Funding Amount
$580,000.00
Summary
A National Facility for Light Metal Powder Processing. Light metals research is a designated national priority and under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the growth of global markets for light metals and light metal technology in key sectors such as vehicles for road, rail and marine transport; and in the production, processing and applications of the light metals. The proposed Facility will provide the critical level of investment and the str ....A National Facility for Light Metal Powder Processing. Light metals research is a designated national priority and under the national Light Metals Action Agenda, Australia recognizes a strategic interest in the growth of global markets for light metals and light metal technology in key sectors such as vehicles for road, rail and marine transport; and in the production, processing and applications of the light metals. The proposed Facility will provide the critical level of investment and the strategic national focus necessary to achieve competitive advantage in powder metallurgy processing. It will underpin substantial developments in the light metals industry nationally and globally. It will also support high profile Australian research groups.Read moreRead less
The fabrication of amorphous metallic components by powder injection moulding. This project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). It represents new science and innovative engineering and has the potential to produce valuable new intellectual property. The project will contribute to emerging Australian expertise in both bulk metallic glasses and powder injection moulding. It will tr ....The fabrication of amorphous metallic components by powder injection moulding. This project has both national and international significance and addresses the National Research Priority: Frontier Technologies - Advanced Materials (light alloys). It represents new science and innovative engineering and has the potential to produce valuable new intellectual property. The project will contribute to emerging Australian expertise in both bulk metallic glasses and powder injection moulding. It will train postgraduate students in powder processing, sintering science, metallic glasses and electron microscopy. Read moreRead less
Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality ....Next generation titanium alloys for additive manufacturing. The rise of 3D printing creates unique opportunities for Australian manufacturers to participate in high value global supply chains. However, the lack of development in high quality printable materials is stopping manufacturers from accessing the full potential of 3D printing. This project aims to develop a design strategy for the next generation of titanium metals designed for 3D printing. This project expects to improve functionality of 3D printed metals with qualities that go beyond the most demanding industry acceptance criteria. This project should provide significant benefits by creating new capabilities and improving the productivity of Australian manufacturers while lowering the cost of products for consumers.Read moreRead less
Grain size refinement of near beta titanium alloys - a route to developing new advanced medical implants and devices. This project seeks to develop targeted material solutions for application in the manufacture of new and improved medical components, such as stents. This will be achieved by developing new biocompatible beta titanium alloys with mechanical properties and forming behaviour that are optimised for implant applications associated with endovascular procedures.
Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscop ....Bio-inspired design to overcome strength-toughness trade-off of composites. This project aims to develop nature-inspired metal composites of exceptional mechanical properties that push the known boundaries of engineering materials. The design utilises a phase transforming metal to transcribe the attributes of biopolymers in nacre to harness the exceptional intrinsic strength of interatomic bonds at atomic scale and to devise adaptive ability for load redistribution for toughness at the macroscopic scale. The expected outcomes are an innovative bio-inspired material design strategy that may underpin the creation of many novel high-performance structural composites of unmatched strength and toughness properties, and potential to support new applications and to value-add Australia’s materials manufacturing industry.Read moreRead less
High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans t ....High performance ultrasonically processed biodegradable alloy products. This project aims to develop new alloy processing technology to improve the material properties of biodegradable products such as plates, microclips and wound-closing devices. The project aims to understand and model the role of external fields such as ultrasonic treatment in the development of microstructure, including grain nucleation and formation processes, in biodegradable magnesium alloy components. The project plans to fabricate and evaluate the performance of medical devices incorporating ultrasonically processed alloy products. Project outcomes are intended to be used to optimise the application of external fields for property and processing improvement.Read moreRead less
Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. Th ....Development of mechanically strong, ultrasonically processed, nanoparticle-embedded Pb-free soldered electronic interconnects and Al-Si brazed joints. This project aims to combine recent advances in understanding grain refinement during solidification with novel techniques of microstructure control through the application of external stimuli during processing and the addition of nanoparticle master alloys. This approach aims to enable the manufacture of fine-grained high performance products. The research is intended to be applied to soldering and brazing operations for improved behaviour during manufacturing and increased reliability. The involvement of a major global supplier of alloys to the electronics sector aims to facilitate the application of the research in the development of advanced products suitable for incorporation into next-generation electrical devices.Read moreRead less
Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure ....Influence of hydrogen on metallic components for clean energy. Hydrogen (H) energy technology for a future H economy, and much of the world's current electricity generation by H-cooled turbogenerators, rely on the availability of affordable materials that are resistant to hydrogen embrittlement (HE), sudden mechanical failure owing to absorption of H atoms. This project will lead to better understanding of the HE resistance of commercial medium-strength steels for use in H pipelines and pressure vessels, and of the specific steels used in turbogenerator components. More efficient, cheaper and safer clean energy will be the result.Read moreRead less