Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a compo ....Life-time Modelling of Industrial Products for Reuse. Product disposal responsibility has shifted from consumers to manufacturers. Re-use of components is the most efficient strategy for product recovery, which requires reliable methods for assessing the quality and remaining life of used components. The aim of this project is to develop a lifetime model to estimate the remaining life and quality of a used component. This will enable manufacturers to estimate the potential reusability of a component without going through costly and time consuming disassembly processes. In addition, the data from the lifetime monitoring process will provide information for improving the design and manufacture of environmentally friendly products.Read moreRead less
Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and ....Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and global partner, Boeing, will enhance national modelling capability in advanced metal forming, a niche market for Australian manufacturing. The new technology and research support capabilities for its adoption, will lead to new national business and export opportunities.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0883093
Funder
Australian Research Council
Funding Amount
$285,000.00
Summary
A Haptically enabled Universal Motion Simulator Research Facility. The proposed universal motion simulator research facility will enable to develop a better understanding of issues involved in ergonomic and safe vehicle designs and provides opportunities to improve Australia's international competitiveness and economic sustainability through innovations in the manufacturing and transport sectors. This universal motion simulator will provide opportunity to extend our understanding of operator con ....A Haptically enabled Universal Motion Simulator Research Facility. The proposed universal motion simulator research facility will enable to develop a better understanding of issues involved in ergonomic and safe vehicle designs and provides opportunities to improve Australia's international competitiveness and economic sustainability through innovations in the manufacturing and transport sectors. This universal motion simulator will provide opportunity to extend our understanding of operator controlled devices, such as cars and mining machinery, and to develop effective strategies to reduce the risk of vehicle accidents.Read moreRead less
Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundam ....Metal folding fundamentals to shape new corrugated building products . FormFlow has developed a ground-breaking forming process enabling the use of corrugated iron as a structural element. This is a step change for Australia`s steel and building industry and will provide a direct benefit to fireproofing homes. Up scaling of this new technology poses significant challenges due to the lack of understanding in the new forming process and the effect of pre-processing on the incoming material. Fundamental knowledge of material behaviour will be developed with advanced models that account for the unique process deformation conditions. The intended outcome includes computer software for process design and new concepts for part shape control to improve product quality, repeatability and enable high volume manufacture.Read moreRead less
Finite element and optimization methods for creating complex structure in additive manufacturing. Additive manufacture based on five-axis focused ion beam is a novel manufacturing technology, which has some outstanding properties such as low pollution, no machining, net shape, high efficiency, and high precision characteristics. It produces much less waste as it adds materials, rather than subtracting. This project focuses on developing powerful finite element and topology optimisation method fo ....Finite element and optimization methods for creating complex structure in additive manufacturing. Additive manufacture based on five-axis focused ion beam is a novel manufacturing technology, which has some outstanding properties such as low pollution, no machining, net shape, high efficiency, and high precision characteristics. It produces much less waste as it adds materials, rather than subtracting. This project focuses on developing powerful finite element and topology optimisation method for analysis and design of complex structures in five-axis focused ion beam (or direct laser rapid sintering) based additive manufacturing. The success of this project may benefit Australian manufacturing industry for promoting and developing this emerging and disruptive technology.Read moreRead less
Industrial Transformation Research Hubs - Grant ID: IH130100008
Funder
Australian Research Council
Funding Amount
$4,000,000.00
Summary
ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, ....ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, including the effects of non-equilibrium solidification, process optimisation to achieve quality, consistency and repeatability, and new user-friendly design tools to realise the benefit of free-form manufacturing. Real components will be studied to give immediate impact. The Research Hub will also train highly skilled people needed for this growing industry.Read moreRead less
Antibacterial impact assessment of nanopillar surfaces on titanium implants. This project aims to further understand the bactericidal properties of nano-pillared/textured surfaces, onto orthopaedic implants. It will do so by mimicking the nano-pillar structures derived from cicada wings by using Helium ion microscopy (HIM) and also Hydro Thermal techniques. The project also aims to study the physical mechanisms of the fracture of bacteria using numerical modelling. This project will result in ne ....Antibacterial impact assessment of nanopillar surfaces on titanium implants. This project aims to further understand the bactericidal properties of nano-pillared/textured surfaces, onto orthopaedic implants. It will do so by mimicking the nano-pillar structures derived from cicada wings by using Helium ion microscopy (HIM) and also Hydro Thermal techniques. The project also aims to study the physical mechanisms of the fracture of bacteria using numerical modelling. This project will result in new generation implants with minimal bacterial infection that could result in cost savings to the Australian healthcare, improved quality of life in aged population, and may lead to the establishment of new implant industry sector in Australia.Read moreRead less
Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing p ....Cleaning of tough paints on advanced composites using laser technologies. This project researches fundamental knowledge and algorithms to underpin the deployment of a novel ablation technology using pulsed lasers to remove paints, in particular tough paints, from surfaces of advanced composite structures, e.g. airframes and turbine blades. It establishes thermal mechanical models to describe ablation mechanisms of pulsed laser removal of the paint using both IR and UV bands. Optimal processing protocols to clean paints with different properties, without damaging the underlying composites, will be determined and demonstrated. It meets a cleaning technology need for this paint-on-composites material system to support retrofitting and re-manufacturing in industry. These are crucial industry requirements. Read moreRead less
Micro-roll forming of metal bipolar plates for fuel cells. This project aims to develop a novel forming technology for the production of metal bipolar plates for fuel cells: micro-roll forming. This poses a number of challenges particularly due to the low material thickness to be formed. These challenges include the development of advanced models that account for size effects in the process and represent the unique deformation conditions and material fracture behaviour. The project plans to prod ....Micro-roll forming of metal bipolar plates for fuel cells. This project aims to develop a novel forming technology for the production of metal bipolar plates for fuel cells: micro-roll forming. This poses a number of challenges particularly due to the low material thickness to be formed. These challenges include the development of advanced models that account for size effects in the process and represent the unique deformation conditions and material fracture behaviour. The project plans to produce prototypes and to compare part complexity with that achievable by conventional micro stamping. The intended outcome of the project includes advanced computer models for process design and the new micro-forming technology validated through extensive laboratory and plant trials.Read moreRead less
Lubrication mechanics in hot strip rolling. The economic benefits in steel production of lubrication, reduced rolling force and roll wear, energy saving on power consumption, and better strip quality are highly significant. This project will provide new knowledge on the lubrication mechanics to help the Australian metal manufacturing industry to achieve maximum benefits.