A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally chang ....Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally change the design and fabrication of ultrahigh-strength beta-Ti alloys and to significantly extend the capabilities of metal three-dimensional printing, as well as advancing the knowledge base of both metal three-dimensional printing and Ti alloys. They further provide a strategic solution to the manufacture of other similar engineering alloys in the broad field of metals.Read moreRead less
Utilization of fly ash in manufacturing polypropylene composites: a fundamental study. A large amount of coal fly ash is generated from thermal power stations and only a small amount has found applications, causing a significant economic and environmental problem in Australia and worldwide. This project aims to develop techniques to use fly ash in the manufacture of polymer composite and, in particular, explore the underlying fundamentals by means of various advanced characterization and simulat ....Utilization of fly ash in manufacturing polypropylene composites: a fundamental study. A large amount of coal fly ash is generated from thermal power stations and only a small amount has found applications, causing a significant economic and environmental problem in Australia and worldwide. This project aims to develop techniques to use fly ash in the manufacture of polymer composite and, in particular, explore the underlying fundamentals by means of various advanced characterization and simulation techniques. The expected outcomes may lead to an environmentally sustainable and large quantity use of fly ash and bring about new business opportunities. This, together with the proposed research training, represents a useful contribution to the development of a more competitive Australia.Read moreRead less
Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives require ....Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives requires a comprehensive understanding of the interactions between lubricant components and the surface of the sheet metal. This project will explore and model these interactions and how they are affected by the variables in a metal forming process.Read moreRead less
Novel plastics using renewable signal chemistry to remove bacteria in water. This project plans to develop synthetic plastic surfaces that continuously generate nitric oxide to deter the formation of biofilms. Plastic surfaces exposed to aqueous environments rapidly become covered by a film of bacteria, which can cause infection. Trace levels of generated nitric oxide can combat this problem by breaking up existing bacterial biofilms. Current research has developed plastics that continuously gen ....Novel plastics using renewable signal chemistry to remove bacteria in water. This project plans to develop synthetic plastic surfaces that continuously generate nitric oxide to deter the formation of biofilms. Plastic surfaces exposed to aqueous environments rapidly become covered by a film of bacteria, which can cause infection. Trace levels of generated nitric oxide can combat this problem by breaking up existing bacterial biofilms. Current research has developed plastics that continuously generate nitric oxide, but not for extended periods of time. This project’s approach is significant because it avoids bacterial resistance to the nitric oxide treatment. Applications of this technology may include removing biofilms from environments such as water filtration devices and consumable medical surfaces.Read moreRead less
Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfu ....Electrically conductive elastomeric composites by nanomaterials. Electrically conductive elastomeric composites by nanomaterials. This project aims to develop electrically conductive, mechanically robust, cost-effective elastomeric composites, by exploring new processing methods and studying the synergy between graphene sheets and multi-walled carbon nanotubes. Composites will be design, research and manufactured to suit the fabrication of rolling-resistance sensors that detect early-stage malfunctioning idler rolls. This technology could prevent the breakage of conveyor belts which are essential to the mining, processing and transportation of loose bulk materials; and improve the design and manufacturing of flexible sensors.Read moreRead less
Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a li ....Theoretical model that predicts the grain size of alloys inoculated with micro- and nano- particle master alloys and cast under an external field. The aim of this project is to develop a theoretical model that predicts grain size when components are cast under the influence of external fields (electromagnetic, ultrasonic, pulsed electric current and melt shearing treatments) and with the addition of nano-particle master alloys. Refining microstructures by available master alloys is reaching a limit and this limits further improvement in mechanical properties to meet the challenge of new applications requiring, for example, high temperature properties or light weighting (for example, use of less material). The outcomes will be a new theoretical model, validated numerical models, new casting technologies and highly refined alloys with greater than 25 per cent improvement in mechanical properties. Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100082
Funder
Australian Research Council
Funding Amount
$500,000.00
Summary
An Australasian facility for the automated fabrication of high performance bespoke components. A facility for the automated fabrication of high performance bespoke components: The project will create a new coordinated facility for composites research including modern automated infrastructure. The facility will bring Australia in line with leading international research centres and promote fundamental and applied research into a range of fields including underwater renewable energy systems, space ....An Australasian facility for the automated fabrication of high performance bespoke components. A facility for the automated fabrication of high performance bespoke components: The project will create a new coordinated facility for composites research including modern automated infrastructure. The facility will bring Australia in line with leading international research centres and promote fundamental and applied research into a range of fields including underwater renewable energy systems, space vehicle structures, multifunctional and smart materials and infrastructure capacity extension. The facility will position Australian research for significant international collaboration through endorsement of next-generation manufacturing technology and enable leading outcomes for Australasian science and engineering in aerospace, marine, civil, automotive, renewable energy and primary resources.Read moreRead less
Interface Engineering of Multilayer Nanostructures. Nanostructured multilayers can outperform coatings of their constituent layers in both hardness and strength. It is believed that the nature of interfaces in these materials is critical since they mediate dislocation motion and crack propagation. This project will use advanced synthesis, microanalysis and theoretical methods to investigate multilayer coatings with sharp, diffuse and rough interfaces in order to reveal their failure mechanisms u ....Interface Engineering of Multilayer Nanostructures. Nanostructured multilayers can outperform coatings of their constituent layers in both hardness and strength. It is believed that the nature of interfaces in these materials is critical since they mediate dislocation motion and crack propagation. This project will use advanced synthesis, microanalysis and theoretical methods to investigate multilayer coatings with sharp, diffuse and rough interfaces in order to reveal their failure mechanisms under stress. This will enable us to understand the principles required to design the strongest structures and facilitate the selection of materials and deposition parameters in order to produce coatings optimised for a range of demanding applications.Read moreRead less