Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade ....Sustainable Hydrogen Production from Used Water. The project aims to address the pressing challenge of water scarcity in hydrogen production by developing an innovative approach of using used water as the feed for water electrolysis. The project will result in an in-depth understanding of the impacts of water impurities in used water on the performance and durability of water electrolysers, and develop guidelines for the design of highly durable water electrolysers and the operation and upgrade of existing wastewater treatment plants. The project will advance the practical applications of water electrolysis for scalable and sustainable hydrogen production and help Australia secure a leading position in the global emerging hydrogen economy.Read moreRead less
Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical p ....Ultrahigh strength maraging titanium alloys for additive manufacturing . This project aims to pioneer an unprecedented class of ultrahigh-strength titanium alloys for 3D printing by capitalising on both the alloy design theory of ultrahigh-strength steels and the unique capability of laser-based 3D printing. The planned research expects to significantly advance the knowledge base of advanced metallic materials and metal 3D printing via atomistic level characterisation and systematic mechanical property evaluation in relation to specifically tailored 3D printing conditions. Expected outcomes include a group of ultrahigh-strength novel titanium alloys for 3D printing and a new alloy design theory. This should provide significant benefits to the manufacturing industry to support the national economy and security.Read moreRead less
A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. ....A transformational approach to enabling the low cost fabrication of intricate titanium components. The high production cost of titanium components has been the central issue that inhibits the large-scale industrial applications of titanium and its alloys, despite their outstanding properties. This project aims to develop an innovative titanium hydride injection moulding process to enable the fabrication of intricate titanium components at low cost while ensuring excellent mechanical properties. The outcomes have the potential to transform the current manufacturing practice of small intricate titanium components for wide industrial applications. In addition, the project aims to create and deliver new advanced manufacturing technologies and skills urgently needed by the Australian industries for lifting productivity and economic growth.Read moreRead less
Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials ....Computational alloy design for cold spray deposition. The aim of this project is to design a new generation of proprietary, high performance alloys and composites that are optimised for cold spray deposition. Cold spray is a new manufacturing technology that is used to create coatings for enhancement, repair, restoration and for additive manufacturing. Using a systems approach and by integrating experiment with computational models, this project will generate new knowledge for enhanced materials design. Partnering with Ruag Australia, a leading Defence aerospace supplier, the project will deliver a practical tool for the accelerated design of metal powders for cold spray and invent commercially useful advanced materials to improve the competitiveness of Australian manufacturing industry.Read moreRead less
A fast, eco-friendly approach to the fabrication of low cost high performance titanium components. The purpose of this project is to develop an innovative manufacturing approach by which the cost of titanium components can be substantially reduced. This will significantly increase the commercial applications of titanium and its alloys.
Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone ....Novel micro-architecture-optimised metal lattice structures by 3D printing. This project aims to research and develop a novel methodology for the design and 3D printing of micro-architectured intricate metal lattice structures that can markedly expand the boundaries of both metal property space and structural forms. This will be achieved by harnessing the synergies across topology design, manufacturing optimisation, and in-situ microstructure control. The expected outcomes are a novel milestone methodology that will benefit Australia by enabling a new wave of innovation in materials design and 3D printing, and a new class of lightweight intricate metal lattice structures that potentially offer exceptional mechanical and/or biological properties for near-term commercial applications.Read moreRead less
Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally chang ....Unlocking the potential of low-cost beta-titanium alloys by three-dimensional printing. This project aims to reshape the design and fabrication of beta-titanium (beta-Ti) alloys that offer ultrahigh tensile strength and significant high cycle fatigue strength. It will exploit three-dimensional printing to enable the full use of Iron (Fe) and Chromium (Cr) as beta-stabilizers for Ti without segregation leading to beta-fleck defects. The outcomes of this project are expected to fundamentally change the design and fabrication of ultrahigh-strength beta-Ti alloys and to significantly extend the capabilities of metal three-dimensional printing, as well as advancing the knowledge base of both metal three-dimensional printing and Ti alloys. They further provide a strategic solution to the manufacture of other similar engineering alloys in the broad field of metals.Read moreRead less
Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives require ....Developing new, water-based lubricants for sheet metal forming. There is increasing pressure on manufacturers, including the sheet metal forming industry, to use less toxic, water-based lubricants with a number of common additives being banned or being phased out internationally. In the case of automotive manufacturers, this is combined with demand for alternative sheet materials to reduce costs or cater for export markets. Efficient development of new lubricants or replacement additives requires a comprehensive understanding of the interactions between lubricant components and the surface of the sheet metal. This project will explore and model these interactions and how they are affected by the variables in a metal forming process.Read moreRead less
A new class of titanium alloys developed for additive manufacturing. This project aims to develop a new class of (Ti-Cu)-based alloys featuring high strength, high toughness, and high hydrogen-embrittlement resistance specifically for additive manufacturing (AM). This project expects to generate new knowledge of grain refinement and phase transformations in dynamic temperature field of metal AM process and to solve the common weakness – strong mechanical anisotropy and poor fatigue life – of AM ....A new class of titanium alloys developed for additive manufacturing. This project aims to develop a new class of (Ti-Cu)-based alloys featuring high strength, high toughness, and high hydrogen-embrittlement resistance specifically for additive manufacturing (AM). This project expects to generate new knowledge of grain refinement and phase transformations in dynamic temperature field of metal AM process and to solve the common weakness – strong mechanical anisotropy and poor fatigue life – of AM Ti components. The expected outcomes include a whole set of processing maps of AM (Ti-Cu)-based alloys tailored to demanding applications. This should provide significant benefits to aerospace, marine and biomedical industries by delivering better durability, sustainability, and cost-effectiveness.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE210101503
Funder
Australian Research Council
Funding Amount
$420,590.00
Summary
Developing new, high-performance titanium alloys by metal 3D printing. This project aims to develop a new class of titanium alloys by 3D metal printing that have excellent mechanical properties. The project expects to develop the knowledge to overcome the problems of conventional titanium alloys that have undesirably coarse columnar-grained microstructures. The expected outcome is a new design strategy for the use of 3D printing to make metal alloys This should lead to the widespread adoption of ....Developing new, high-performance titanium alloys by metal 3D printing. This project aims to develop a new class of titanium alloys by 3D metal printing that have excellent mechanical properties. The project expects to develop the knowledge to overcome the problems of conventional titanium alloys that have undesirably coarse columnar-grained microstructures. The expected outcome is a new design strategy for the use of 3D printing to make metal alloys This should lead to the widespread adoption of 3D metal printing for the production of structural parts for which reliably high-quality mechanical properties are of the utmost importance, and could transform the use of titanium in the biomedical and aerospace industries.Read moreRead less