Experimental and Numerical Investigation of Granular Flow in Hoppers. Handling and processing of bulk solids such as coal and metal ores perform a key function in many industries, and hoppers are the most common devices for storage and discharge of granular materials in this field. The proper design of this equipment is very important. This project provides a systematic investigation of granular flow in hoppers, which is essential in order to avoid structure failures and associated costs. It wil ....Experimental and Numerical Investigation of Granular Flow in Hoppers. Handling and processing of bulk solids such as coal and metal ores perform a key function in many industries, and hoppers are the most common devices for storage and discharge of granular materials in this field. The proper design of this equipment is very important. This project provides a systematic investigation of granular flow in hoppers, which is essential in order to avoid structure failures and associated costs. It will lead to a fundamental understanding of relevant industrial processes, improvement of their efficiency, and hence improved competitiveness of Australian mining/mineral/metallurgical industries.Read moreRead less
Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. Th ....Optimal transitional surface for a new continuous press forming process. This project addresses the National Research Priority - Frontier Technologies for Building and Transforming Australian Industries through smart information use. This project aims to gain fundamental scientific understanding of a manufacturing process with the aim of developing a tool that will enhance existing manufacturing processes and controls from an 'art of expertise' to a scientific understanding and improvement. This manufacturing area represents a niche market for Australian manufacturing and the development of a product that enhances productivity and reduces costs has the potential to elevate Australian manufacturers in the export market and create economic benefit for Australia.Read moreRead less
Topology optimisation? An engineering approach to design of metamaterials. Metamaterials offer unusual physical properties and have significant potential to many technological innovations in precision instrument, medical, telecommunication, space and defence industries in the future. This project aims to develop a computational method for metamaterials so that they can be designed in an effective way.
A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving ....A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving worth approximately $4 billion and an annual reduction of 16 million tonnes of greenhouse gas emission in Australia are expected based on the predicted electricity consumption in 2010. This project will develop a new technology for fabricating larger electrical machines from AMM laminations. It targets the national research priorities in Frontier Technologies and An Environmentally Sustainable Australia.Read moreRead less
Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes ....Design Strategy for Cold Roll Formed Products. Roll forming is a widely used metal forming technology in Australia. The demands for shorter lead times, more complex shapes, new high strength materials and more demanding markets such as the automotive industry, requires increased virtual engineering at the design stage. This project will develop the models and tools required to enable the industry to efficiently design robust roll configurations to meet current and future demands. The outcomes from this project will not only benefit the industry partners involved but the general Australian roll forming industry, opening up new markets and opportunities.Read moreRead less
Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect form ....Dynamic recrystallization and preferred orientation in ultra-thin steel-strip under conditions of fluctuating temperature and stress. We aim to develop a sound understanding of the origins of ridge-buckle defects in flat-rolled steel sheet and to train researchers in advanced techniques. By studying dynamic recrystallisation and texture formation, not of the bulk, but of isolated pockets of material within the bulk that are subject to fluctuating conditions of temperature and stress, defect formation will be related to the intricate interplay between rolling dynamics and microstructural development. Through this new approach a scientifically founded quantitative model should emerge so that defect occurrence can be forecasted, preventative action predicted and industry's competitive position be retained. Read moreRead less
Innovative Rubber Vibration Isolators Using a Variable Die Extrusion Process. Derby Rubber's innovative variable-die extrusion process opens new possibilities for vibration-isolation pads, such as those used to isolate industrial machinery and railway tracks. Conceivably, clever, simple inexpensive solutions can be tailored to each application to provide most of the benefits of complex, expensive systems. The market would be large, and the margins attractive. We aim to achieve this via wide-rang ....Innovative Rubber Vibration Isolators Using a Variable Die Extrusion Process. Derby Rubber's innovative variable-die extrusion process opens new possibilities for vibration-isolation pads, such as those used to isolate industrial machinery and railway tracks. Conceivably, clever, simple inexpensive solutions can be tailored to each application to provide most of the benefits of complex, expensive systems. The market would be large, and the margins attractive. We aim to achieve this via wide-ranging innovation based on creativity in conceptual design, ingenuity of production process, and reliability in testing, all underpinned by new analytical capabilities to enable pad designs to be assessed in the design stage and subsequently tailored to a specific application.Read moreRead less
Flexible roll forming of advanced high strength steel sheet . This project will develop light weight automotive components to assist fuel economy and crash worthiness through flexible roll forming. This process has the potential to form complex shapes from very high strength steels in a very cost effective and efficient small scale operation, highly suited to Australian manufacturing.
Fracture Mechanics of Functionally Graded Materials: Coupled Thermoelectromechanical Problems. The primary goal of this project is to develop mathematical and computational models and techniques that are capable of novel design of functionally graded materials and structures that can dramatically increase the performance and reliability of artificial structures and devices. The applications areas are broad: from lightweight thermal protective coatings used in high-temperature environments to bio ....Fracture Mechanics of Functionally Graded Materials: Coupled Thermoelectromechanical Problems. The primary goal of this project is to develop mathematical and computational models and techniques that are capable of novel design of functionally graded materials and structures that can dramatically increase the performance and reliability of artificial structures and devices. The applications areas are broad: from lightweight thermal protective coatings used in high-temperature environments to biological hard tissues like bones and teeth. Efficient numerical methods will be developed to overcome difficulties encountered in material properties and loading conditions. The project will provide useful guidelines to design new, intelligent, multi-phase material systems, including biomaterial systems for biomedical applications.Read moreRead less
Mechanics of micro cross wedge manufacturing. This novel research concentrates on the development of state-of-the-art micro processing technology and advanced simulation skills, and will develop an effective method to produce micro products. The project will further enhance the existing collaboration between Tokyo Metropolitan University, Japan, Northeastern University, China, and the University of Wollongong, and will provide an opportunity for postgraduates and postdoctoral fellows to work wit ....Mechanics of micro cross wedge manufacturing. This novel research concentrates on the development of state-of-the-art micro processing technology and advanced simulation skills, and will develop an effective method to produce micro products. The project will further enhance the existing collaboration between Tokyo Metropolitan University, Japan, Northeastern University, China, and the University of Wollongong, and will provide an opportunity for postgraduates and postdoctoral fellows to work with international experts in the metal manufacturing area. The work will enhance the research basis for microforming in Australia and significantly benefit micro manufacturing industries, which will improve Australia's reputation in, and knowledge of, micro manufacturing of products.Read moreRead less