Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water bas ....Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water based fractionation method will be established, and a systematic investigation into the effects of the organic liquids will be undertaken. These results will be used to build a case for replacing the organic liquids used in the industry, which are known to have negative health and environmental impacts. Read moreRead less
In situ microbial conversion of coal to methane: Biotechnology development for clean use of Australian coal. We will develop a biotechnology that uses native microorganisms to accelerate the underground conversion of coal to methane. Approximately 90% of Australia’s coal resources cannot be accessed economically using traditional mining technologies. A technology that converts coal to methane could generate an energy supply worth an estimated $60 billion, foster the development of an energy indu ....In situ microbial conversion of coal to methane: Biotechnology development for clean use of Australian coal. We will develop a biotechnology that uses native microorganisms to accelerate the underground conversion of coal to methane. Approximately 90% of Australia’s coal resources cannot be accessed economically using traditional mining technologies. A technology that converts coal to methane could generate an energy supply worth an estimated $60 billion, foster the development of an energy industry now in its infancy, and generate numerous new employment opportunities. Environmentally, methane is a cleaner burning fuel than coal, uses much less water for processing and generates the same quantity of electricity with lower CO2 emissions. This project highlights the fact that Australia’s microbial diversity is a resource we cannot afford to ignore.Read moreRead less
Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating ....Model studies of the flow and thermal behaviour of non-spherical particles in fluid bed reactors. The Australian steel industry has a turnover of around $11 billion (5% of total manufacturing), being a largest manufacturing sector in Australia. Iron ore sintering and blast furnace ironmaking are two important processes in an integrated steel works. This project aims to understand and model the particle-fluid flow and thermal behaviour of non-spherical particles in the two processes, formulating strategies for improving the process control and productivity and energy saving. The research outcomes (theory/model/understanding) are useful to fluid bed reactors which are widely used in mineral/metallurgical/chemical industries. Their application can improve the competitiveness of the steel and other industries in Australia.Read moreRead less
Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contr ....Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contributing to Australian exports in the rapidly growing area of mining services. The purpose of this project is to establish its potential for use in the Dry Processing of fine coal. Other benefits of the study include the education and training of researchers in this field.Read moreRead less
Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on ....Integrated processes for fine coal treatment. This project is concerned with new processes for the treatment of fine coal which forms an export market in excess of A$2 billion a year. The aim is to improve the separation of fine coal from silt and clay, and especially the recovery of larger particles in the flotation process. Further aims are to increase the ease of filtration and dewatering of fine coal, and to reduce the dust that is generated when fine coal is handled during transportation on land and sea. A laboratory-scale process will be developed and tested at a larger scale. The new knowledge that is gained will be essential for the successful introduction of the new technology into the Australian coal industry.Read moreRead less
A Fundamental Investigation of the Thermoplastic Behaviour and Porous Structural Evolution of Coke and Char Particles. During heating, solid fuel particles undergo complex physical changes resulting in sophisticated structures in the residual material (coke and char) which influence the operational performance of these materials in ironmaking and power generation processes. The mechanistic understanding of the evolution of physical structure and the coupled role of gas evolution has not been wel ....A Fundamental Investigation of the Thermoplastic Behaviour and Porous Structural Evolution of Coke and Char Particles. During heating, solid fuel particles undergo complex physical changes resulting in sophisticated structures in the residual material (coke and char) which influence the operational performance of these materials in ironmaking and power generation processes. The mechanistic understanding of the evolution of physical structure and the coupled role of gas evolution has not been well established. An interpretive and predictive mechanism to describe the process will be developed through experimental observations and mathematical modelling. The project will provide fundamental new insights and understanding of operational issues concerning the complex behaviour of solid fuel residues in coal based industrial processes.Read moreRead less
An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon kn ....An investigation into the relationships between geology, geometry and wind blast magnitude & intensity in underground coal mining. In some underground coal mines where the roof comprises massive rock, the roof strata do not cave regularly as extraction progresses but hang up, leading to extensive areas of unsupported roof. These areas can suddenly collapse, compressing the air beneath and forcing it out of the void through surrounding openings giving rise to a potentially hazardous phenomenon known as wind blast. The aim is to develop a fundamental understanding of the phenomenon and thus provide a basis on which to develop strategies to mitigate the hazard. Outcomes are expected to be improved levels of mining safety, technical viability and economics.Read moreRead less
Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the ....Applicability of the Longwall Top Coal Caving in Australian Underground Coal Mines. The proposed project aims to develop an improved understanding of the geotechnical caving characteristics of the Longwall Top Coal Caving method and it's applicability in Australian underground coal mines. The practical outcomes include significant economical benefits associated with extracting thick seams, maximising production and recovery, while improving safety standards. The advantages and constraints of the mining method will be examined rigorously relative to the Australian geological and stress environment and safety requirement. The parameters influencing the applicability of the method as well as the support design criteria and performance will be researched using comparative, analytical and numerical modelling methods.Read moreRead less
Novel Cutting Picks for Mining Industry and an Australian Standard. This research will enable the development of highly efficient and robust mining picks and establish the methodology and techniques for setting up an Australian standard for mining picks which does not exist at present but is imperatively needed by the mining industry. The novel technology will provide effective solutions to improving mine environment and safety, and reducing nation's power consumption, green house gas emission, ....Novel Cutting Picks for Mining Industry and an Australian Standard. This research will enable the development of highly efficient and robust mining picks and establish the methodology and techniques for setting up an Australian standard for mining picks which does not exist at present but is imperatively needed by the mining industry. The novel technology will provide effective solutions to improving mine environment and safety, and reducing nation's power consumption, green house gas emission, and environmental pollution. These will in turn reduce the probability of black lung which has been the biggest killer of underground workers in mines.Read moreRead less
Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of g ....Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of generating air bubbles, to gain fundamental understanding of the foaming mechanism in currently used gassing techniques, and to invent ways to stabilise large bubbles within the emulsion. The project will provide scientific underpinning for the development of a new range of emulsion explosives manufactured by Orica for Australian and international markets, maintaining the Orica's position as a leader in the field of emulsion explosives.Read moreRead less