Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water bas ....Application of Water Based Fractionation in the Assessment of Metallurgical Coal. The metallurgical coal market (13% of coal market) is highly specialized, and competitive. The coal, which is utilized as a reducing agent in iron making, represents more than 52% of Australian coal exports. This study addresses growing evidence that organic liquids used to fractionate and in turn assess metallurgical coals lead to negative assessments, hence loss of markets, and lost opportunities. A new water based fractionation method will be established, and a systematic investigation into the effects of the organic liquids will be undertaken. These results will be used to build a case for replacing the organic liquids used in the industry, which are known to have negative health and environmental impacts. Read moreRead less
Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contr ....Dry Processing of Fine Coal Using the Reflux Classifier. New and efficient separation technologies are crucial for developing the concept of Dry Coal Processing. The benefits to the industry of Dry Processing are compelling, with savings in water consumption, and much larger savings in dewatering and transportation of the product. The Reflux Classifier is a new fluidized bed technology developed in Australia using the more conventional water fluidization approach. Already the technology is contributing to Australian exports in the rapidly growing area of mining services. The purpose of this project is to establish its potential for use in the Dry Processing of fine coal. Other benefits of the study include the education and training of researchers in this field.Read moreRead less
Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of g ....Gassing Mechanism and Stability of Foamed Explosive Emulsions. Mining of minerals such as coal involves crushing the surrounding rock strata, or the mineral ore itself, with emulsion explosives. One of the most important properties determining suitability of an emulsion explosive to a particular mining operation is its velocity of detonation, which can be adjusted by varying the number and size of air bubbles distributed in the emulsion matrix. The present project aims to develop new ways of generating air bubbles, to gain fundamental understanding of the foaming mechanism in currently used gassing techniques, and to invent ways to stabilise large bubbles within the emulsion. The project will provide scientific underpinning for the development of a new range of emulsion explosives manufactured by Orica for Australian and international markets, maintaining the Orica's position as a leader in the field of emulsion explosives.Read moreRead less
Novel technology to sensitise emulsion explosives. The project will develop a new technology for more efficient and safer extraction of minerals. It will extend the application of emulsion explosives to low-temperatures and will eliminate the heating of emulsion blasting agents during transport. Since mining operations are located in regional areas, the project will bring benefits to local and rural communities. The project will also generate new knowledge on the behaviour and stability of th ....Novel technology to sensitise emulsion explosives. The project will develop a new technology for more efficient and safer extraction of minerals. It will extend the application of emulsion explosives to low-temperatures and will eliminate the heating of emulsion blasting agents during transport. Since mining operations are located in regional areas, the project will bring benefits to local and rural communities. The project will also generate new knowledge on the behaviour and stability of three-phase systems that contain very small gas bubbles. In addition to its fundamental importance, this knowledge can be carried over to food and cosmetic industries to facilitate the development of new products.Read moreRead less
Anisotropic behaviour of coal for coalbed methane recovery and CO2 geosequestration. Amongst the cheapest and safest options for clean energy are to use natural gas from coal seams for electricity and fuel production and then permanently store carbon dioxide within the depleted seams. This requires information about the underground behaviour of coal at a level of detail which is not available. In particular, the directional and dynamic response of coal to changes in pressure, stress and gas in ....Anisotropic behaviour of coal for coalbed methane recovery and CO2 geosequestration. Amongst the cheapest and safest options for clean energy are to use natural gas from coal seams for electricity and fuel production and then permanently store carbon dioxide within the depleted seams. This requires information about the underground behaviour of coal at a level of detail which is not available. In particular, the directional and dynamic response of coal to changes in pressure, stress and gas interactions is required, which is the subject of this project. Coal bed methane is rapidly growing into a multi-billion dollar industry for Australia. The geosequestration of carbon dioxide in deep coal is widely recognised presenting a secure and economical opportunity for greenhouse gas control. Read moreRead less
Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. Thi ....Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. This information will be input to comminution and wear models to predict pulveriser performance and wear patterns. Simulation results will be validated using measurements from scale visualisation and working models.Read moreRead less
New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions ....New process for mineral flotation. Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions and water consumption. A case study of a large mine shows that, by increasing the initial grinding size from 100 µm to 500 µm, the new technology could cut grinding energy by 45 percent, the carbon dioxide emissions by the same amount, and the water consumption by a factor of five.Read moreRead less
A Comprehensive Kinetic Model for Sulfur Reactions in Combustion, Gasification, and Chemical Processing. Sulfur chemistry in high temperature processes is poorly understood, leading to uncertainties in the design of these processes and in the control of their emissions. In particular, new approaches to lowering greenhouse emissions which depend on the combustion and gasification of coal, biomass, or refuse-derived fuel, such as integrated gasification combined cycle processes, are especially aff ....A Comprehensive Kinetic Model for Sulfur Reactions in Combustion, Gasification, and Chemical Processing. Sulfur chemistry in high temperature processes is poorly understood, leading to uncertainties in the design of these processes and in the control of their emissions. In particular, new approaches to lowering greenhouse emissions which depend on the combustion and gasification of coal, biomass, or refuse-derived fuel, such as integrated gasification combined cycle processes, are especially affected by these uncertainties. This project seeks to combine experimental measurements and quantum chemical modelling to produce a detailed mechanistic model for the reactions of sulfur in high-temperature systems. Such a model will provide designers with a tool to optimise these complex interacting systems.Read moreRead less
Flue Gas and CO2 Geosequestration in Surat and Bowen Basin Coals. Climate change considerations require that CO2 emissions to atmosphere be severely reduced. This is best done in the short term by permanently storing the CO2 underground. Amongst the cheapest and safest options are to use coal seams, which then release valuable methane. The market value of this extra methane is ~$9billion and this reduces the cost of sequestration from ~$56 to $25/t CO2. Coal has a very strong affinity for CO2, ....Flue Gas and CO2 Geosequestration in Surat and Bowen Basin Coals. Climate change considerations require that CO2 emissions to atmosphere be severely reduced. This is best done in the short term by permanently storing the CO2 underground. Amongst the cheapest and safest options are to use coal seams, which then release valuable methane. The market value of this extra methane is ~$9billion and this reduces the cost of sequestration from ~$56 to $25/t CO2. Coal has a very strong affinity for CO2, so flue gas stream from power stations can be injected directly, eliminating the need for equipment to capture the CO2, providing savings of ~$500million for each large power station.Read moreRead less
Extending the range of the flotation process for particle separation. The minerals industry is a significant contributor to Australia's prosperity. Flotation is an important process for upgrading low-grade ores to high-grade concentrates, and for recovering fine coal from tailings. This project is aimed at solving a long-term problem in current flotation practice, the difficulty in recovering ultrafine and coarse particles, currently lost from production. We will pursue two new discoveries recen ....Extending the range of the flotation process for particle separation. The minerals industry is a significant contributor to Australia's prosperity. Flotation is an important process for upgrading low-grade ores to high-grade concentrates, and for recovering fine coal from tailings. This project is aimed at solving a long-term problem in current flotation practice, the difficulty in recovering ultrafine and coarse particles, currently lost from production. We will pursue two new discoveries recently made by us, relating to the recovery of ultrafines and coarse particles. Benefits to Australia are of the order of $500 million a year in increased exports, education of high-quality graduates, export income from license fees and equipment.Read moreRead less