Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0346666
Funder
Australian Research Council
Funding Amount
$260,000.00
Summary
Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infr ....Mobile high power diode laser for thermal processing applications. This proposal seeks to establish a mobile, high-power diode laser facility for thermal processing of in-situ components in the power generation, defence, shipbuilding and mining industries. Diode lasers offer significant advantages for laser thermal processing over conventional CO2 and Nd:YAG lasers in terms of their output wavelength, size and efficiency. The mobile high power diode laser facility will help build a strong infrastructure for in-situ repair of worn components and is expected to reduce overall component repair costs and time.Read moreRead less
Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and ....Developing a new nano-surfacing and micro-fabrication technology for complex part features using micro-abrasive jet. Ultra-precision fabrication such as nano-surfacing, micro-channelling and micro-texturing is crucial for the development of high-integrity, high-density systems for engineering, communication, computing, photovoltaic, electric and optical devices and systems. This project will gain a fundamental understanding of the physics in nano-surface formation using a micro-abrasive jet, and make a significant impact to the ultra-precision engineering discipline. It will also develop a frontier technology that will increase the competitiveness of the Australian fabrication industry in developing leading edge technologies and products.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE140100003
Funder
Australian Research Council
Funding Amount
$280,000.00
Summary
Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in com ....Flexible forming facility for low cost light weight applications. Flexible forming facility for low-cost light-weight applications: This project will establish Australia’s first flexible roll forming facility. The facility will be unique in the world, being specifically designed to roll form the most advanced high strength alloys into complex three-dimensional shapes and investigate their material behaviour under a wide range of loading conditions. This technology represents a step change in commercial processing and has the capacity to form materials with high strength and limited ductility. This will lead to the development of new techniques for the manufacture of new advanced materials including advanced high strength steels, composites, nano structured metals and light metal alloys for automotive and aerospace applications.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE180101407
Funder
Australian Research Council
Funding Amount
$359,446.00
Summary
Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with bene ....Three-dimensional metal printing based on controlled removal of self-assembled monolayers. This project aims to develop a unique approach for three-dimensional metal micro-printing based on controlled removal of self-assembled monolayers. The application of electro-deposition for three-dimensional metal printing is currently hindered by the incapacity of site-selective control of the deposition area. The project expects to produce a new three dimensional metal microprinting technology, with benefits to manufacturing industries, particularly those requiring production of micro/nano metallic components.Read moreRead less
A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving ....A new abrasive waterjet milling technology and process models for fabricating energy-efficient electrical machines from amorphous magnetic metal laminations. As the most energy-efficient core material for electrical machines, amorphous magnetic metal (AMM) can save more than 36% of the energy wasted by ordinary electrical motors. Since electrical motors consume about 70% of all the electricity generated, if all electrical motors in Australia use AMM as the core material, an annual energy saving worth approximately $4 billion and an annual reduction of 16 million tonnes of greenhouse gas emission in Australia are expected based on the predicted electricity consumption in 2010. This project will develop a new technology for fabricating larger electrical machines from AMM laminations. It targets the national research priorities in Frontier Technologies and An Environmentally Sustainable Australia.Read moreRead less
Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposa ....Development of a Cost-Effective Organic-Inorganic Nanocomposite for High Quality Gravure Printing. Gravure printing is the printing process of choice for long runs and high quality. The conventional process involves the manufacture of copper-plated, chrome-coated cylinders into which the desired image is engraved. The cylinders have high manufacturing and operating costs. The chemicals used in the process are highly toxic and therefore pose major threats to humans and environment. This proposal outlines the first attempts to develop a new and innovative hybrid organic-inorganic nanocomposite material to replace the copper plating and chrome coating. The success of the project will offer high quality, affordable and environmentally friendly printing service to both local and international clientele.
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Hybrid resonant acoustics for microfluidic materials synthesis. This project aims to demonstrate the feasibility of a new class of sound waves as a microfluidic micronisation platform for high throughput particle synthesis and crystallisation of active pharmaceutical ingredients.It will use theoretical and numerical studies to research the fundamental physics of a hybrid between bulk and surface waves. This platform is expected to improve energy efficiency a thousandfold, providing an economical ....Hybrid resonant acoustics for microfluidic materials synthesis. This project aims to demonstrate the feasibility of a new class of sound waves as a microfluidic micronisation platform for high throughput particle synthesis and crystallisation of active pharmaceutical ingredients.It will use theoretical and numerical studies to research the fundamental physics of a hybrid between bulk and surface waves. This platform is expected to improve energy efficiency a thousandfold, providing an economical and environmental alternative to conventional processes such as spray drying, and potentially transforming practice across the pharmaceutical, food and other industries.Read moreRead less
Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numer ....Large-volume gradient materials: Manufacturing and deformation mechanism. This project aims to develop a low-cost and high productivity process to produce large-volume metals with high strength and good ductility, suitable for engineering application. Ultrafine grained (UFG) materials and nano-grained (NG) materials are usually strong, but not very ductile. This project will use an accumulative skin-pass rolling (ASPR) technique to fabricate the metallic strips with gradient structure. The numerical simulations developed in the project are expected to contribute to understanding the deformation mechanism of gradient materials.Read moreRead less
Mechanics of innovative high precision rolling technology in micromanufacturing. This project will focus on the establishment of high precision rolling technology for manufacturing microparts in Australia by using a unique profile and flexible rolling method. A successful outcome will provide an important breakthrough in the microrolling area and new knowledge for advanced micromanufacturing technology and its applications.
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0668473
Funder
Australian Research Council
Funding Amount
$710,000.00
Summary
Direct Metal Deposition Freeform Fabrication Facility for Rapid Tooling and Manufacturing. Tools, dies and moulds produce approximately 87% of plastic and metal products for industries ranging among automotive, medical, electronics, aerospace and consumer products. The industry appears to be in a state of decline with domestic demand for tools, dies and moulds shrinking because manufacturing facilities are relocating to foreign countries to take advantage of low-cost labour and manufacturing cos ....Direct Metal Deposition Freeform Fabrication Facility for Rapid Tooling and Manufacturing. Tools, dies and moulds produce approximately 87% of plastic and metal products for industries ranging among automotive, medical, electronics, aerospace and consumer products. The industry appears to be in a state of decline with domestic demand for tools, dies and moulds shrinking because manufacturing facilities are relocating to foreign countries to take advantage of low-cost labour and manufacturing costs. The new technology of Direct Metal Deposition offers an opportunity to reverse this trend by providing tools that are faster to manufacture, allow for old tools to be refurbished and to incorporate special features into the tools, to deliver competitive advantages.Read moreRead less