Multi-scale Process Modelling for Intelligent Control. Processing and manufacturing systems are inherently multi-scale in their behaviour. From the molecular scale to the enterprise-wide scale. This and other attributes of the individual models create difficulties in the design and control of such systems. This project will develop suitable multi-scale measures (metrics) for process models based on an object oriented assumption based modelling language. It will lead to enhanced intelligent contr ....Multi-scale Process Modelling for Intelligent Control. Processing and manufacturing systems are inherently multi-scale in their behaviour. From the molecular scale to the enterprise-wide scale. This and other attributes of the individual models create difficulties in the design and control of such systems. This project will develop suitable multi-scale measures (metrics) for process models based on an object oriented assumption based modelling language. It will lead to enhanced intelligent control strategies and improved operational performance through use of the most appropriate model. The work will focus on industrially important reaction and particulate processing systemsRead moreRead less
Tailoring nano-crystal suspensions for extended ion supply to hydrophobic and hydrophilic leaf surfaces. Nutrient deficiency undermines the potential of billions of people and many nations. The requirement is to rapidly increase micro-nutrient delivery to support intensive and fortified crop production. This proposal seeks to develop a controlled ion release system through the use of tailored suspensions of nano-crystal nutrient materials for delivery to plants through the leaves. This will incr ....Tailoring nano-crystal suspensions for extended ion supply to hydrophobic and hydrophilic leaf surfaces. Nutrient deficiency undermines the potential of billions of people and many nations. The requirement is to rapidly increase micro-nutrient delivery to support intensive and fortified crop production. This proposal seeks to develop a controlled ion release system through the use of tailored suspensions of nano-crystal nutrient materials for delivery to plants through the leaves. This will increase yields from arable land, reduce water requirements and fertiliser applications, fortifying foods for better nutrition leading to improved human health and wellbeing. It leverages and applies recent significant advances in surface science and nanotechnology to gain improved outcomes in agriculture.Read moreRead less
Perfect particles: Accurate breakage predictions by 3D printing of granules. Granule breakage of micro-structured specialty products impedes manufacturing and degrades product performance. Predictive breakage models have had limited success as each granule has a unique structure. Differences between the model predictions and experimental breakage test results could be due to inaccurate models or irreproducible experimental results due to granule structure differences. This project is expected to ....Perfect particles: Accurate breakage predictions by 3D printing of granules. Granule breakage of micro-structured specialty products impedes manufacturing and degrades product performance. Predictive breakage models have had limited success as each granule has a unique structure. Differences between the model predictions and experimental breakage test results could be due to inaccurate models or irreproducible experimental results due to granule structure differences. This project is expected to be the first ever application of three-dimensional printing for reproducible breakage testing. The project aims to: create the first ever multiple identical copies of complex granules using polyjet three-dimensional printing; model and experimentally measure granule breakage; and develop sophisticated Digital Elevation Models of granule breakage for practical use in industry.Read moreRead less
Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex ....Multi-Scale, Multi-Form Approach to the Modelling, Design and Control of Complex Particulate Processes. Many particulate processes suffer from high recycle rates and instability due to lack of knowledge at various scale levels, and on the fitness between model forms and applications. This project will develop a complete model hierarchy ranging from the microscopic scale to full plant scale using a multi-scale, multi-form approach. The joint force of two world class teams will tackle the complex interaction problems covering granulation fundamentals, dynamic modelling, process design and advanced control. The work will lead to significantly improved productivity and quality for a wide range of industrial particulate processes using innovative design and model based control strategies.Read moreRead less
New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the n ....New dispersants for improved agrochemical and allied formulations. This project will deliver substantial benefits for national regional communities and the environment through improved agrochemical dispersion, and reduced pesticide and water use. This project will deliver improved products for agrochemicals and animal food, bringing significant agricultural advantages to Australia. This will help Huntsman with cutting-edge technologies in manufacturing agrochemical and related products for the national and global markets. We will provide advanced training for postgraduate and research personnel that will be sought-after by the agrochemical and allied industries.Read moreRead less
Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent adva ....Scale-up and Intelligent Control of Granulation Processes. Granulation is the process that forms granular products with carefully targeted properties from powdery or liquid feeds. Granular products abound in the pharmaceutical, agricultural & industrial chemicals, and food & consumer goods industries. Poor understanding of the granulation causes delays in the time to market of new products and poor efficiency in large scale continuous granulation plants. This project will build on recent advances in the understanding of granulation fundamentals to (1) develop new robust design and scale up rules (2) develop intelligent control schemes for continuous granulation circuits, and (3) develop a new generation of regime separated granulators. The project is receiving substantial support from 3 industry partners (MSD Australia, Incitec and WMC Fertilizers) with cash contributions over 40% of the ARC grant requested, as well as very substantial in-kind contributions.Read moreRead less
NOVEL Fe-Cr OXIDE AND SKELETAL (RANEY) CATALYSTS FOR WATER GAS SHIFT REACTION. The water gas shift reaction has an importance implication in the control of carbon monoxide/hydrogen ratios of gas mixtures used during the synthesis of methanol, diesel and hydrogen. The research study aims to develop and characterise Fe-Cr oxide and chromia-promoted Raney Cu catalysts for water gas shift reaction using a tube wall reactor. The catalyst fabrication is based on leaching and electrochemical deposition ....NOVEL Fe-Cr OXIDE AND SKELETAL (RANEY) CATALYSTS FOR WATER GAS SHIFT REACTION. The water gas shift reaction has an importance implication in the control of carbon monoxide/hydrogen ratios of gas mixtures used during the synthesis of methanol, diesel and hydrogen. The research study aims to develop and characterise Fe-Cr oxide and chromia-promoted Raney Cu catalysts for water gas shift reaction using a tube wall reactor. The catalyst fabrication is based on leaching and electrochemical deposition to promote the catalytic activity. The produced catalysts will be characterised and tested for catalytic activity, temperature stability and other physical properties to determine fundamental understanding for future commercial applications.Read moreRead less
Investigation and Prediction of the Novel Properties of Dendrimers. Dendrimers are a new class of highly branched polymers, which have, until now, been difficult to characterise by conventional means. This project will develop and apply molecular simulation techniques to reveal the chemical and physical properties of dendrimers and their interactions with other molecules. These novel molecules potentially have beneficial applications to areas such as drug delivery and electronic materials. Th ....Investigation and Prediction of the Novel Properties of Dendrimers. Dendrimers are a new class of highly branched polymers, which have, until now, been difficult to characterise by conventional means. This project will develop and apply molecular simulation techniques to reveal the chemical and physical properties of dendrimers and their interactions with other molecules. These novel molecules potentially have beneficial applications to areas such as drug delivery and electronic materials. The outcome of this work will assist in the exploitation of this beneficial application and will provide the basis for efficient processing.Read moreRead less
Vaporization of heavier gas oil in Fluid Catalytic Cracking risers. Fluid Catalytic Cracking (FCC) is an important refinery operation responsible for about 45 per cent of the total petrol produced. The project is aimed at improving production efficiency of Australian refineries by applying fundamental modelling to the FCC. The outcomes will enable refiners to produce cleaner fuel and decrease greenhouse gas emissions.
Catalytic Conversion of Waste Plastics to Hydrocarbon Fuels. This project aims to investigate the catalytic conversion of waste plastics to liquid fuels. Plastics comprise about 20% of municipal waste by volume, and are a major environmental concern as the present practice of disposal by landfilling has long-term hazard potential and is unsustainable. We propose to study the kinetics of the catalytic degradation of pure component plastics as well as their mixtures in a laboratory screw extrusi ....Catalytic Conversion of Waste Plastics to Hydrocarbon Fuels. This project aims to investigate the catalytic conversion of waste plastics to liquid fuels. Plastics comprise about 20% of municipal waste by volume, and are a major environmental concern as the present practice of disposal by landfilling has long-term hazard potential and is unsustainable. We propose to study the kinetics of the catalytic degradation of pure component plastics as well as their mixtures in a laboratory screw extrusion reactor, compare alternative catalysts, and develop process models to be used for scale up. The process and know-how developed will contribute to sustainable development, and provide an internationally competitive advantage to Australia.Read moreRead less