Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. Thi ....Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. This information will be input to comminution and wear models to predict pulveriser performance and wear patterns. Simulation results will be validated using measurements from scale visualisation and working models.Read moreRead less
Task-centric Synthesis for Wearable Assistive Robots. Wearable Assistive Robots, designed to be worn on the human body, show tremendous potentials to provide what the wearer lacks in performing physically challenging tasks, such as seen in manufacturing, agricultural and healthcare industries. However, fundamental challenges still prevent the realisation of such benefits in the practical settings outside the laboratory. This project addresses these challenges by establishing (1) a systematic des ....Task-centric Synthesis for Wearable Assistive Robots. Wearable Assistive Robots, designed to be worn on the human body, show tremendous potentials to provide what the wearer lacks in performing physically challenging tasks, such as seen in manufacturing, agricultural and healthcare industries. However, fundamental challenges still prevent the realisation of such benefits in the practical settings outside the laboratory. This project addresses these challenges by establishing (1) a systematic design approach for wearable robots to achieve the intended task while optimising other relevant considerations, such as human factors and the practical bulk of the robot; and (2) a novel control and interaction strategy to accommodate the variations in realistic living and working environments.Read moreRead less
Fatigue Behaviour of Dragline Tubular Structures. Fatigue failure is a major concern for dragline tubular structures. Several catastrophic collapses of such structure occurred. The fatigue behaviour of such large tubular structures is unknown. Fatigue cracks were observed in many existing draglines. The latest international design codes are inadequate to address this issue. The project will develop reliable methodologies for design, inspection, strengthening and assessment of such structures. Th ....Fatigue Behaviour of Dragline Tubular Structures. Fatigue failure is a major concern for dragline tubular structures. Several catastrophic collapses of such structure occurred. The fatigue behaviour of such large tubular structures is unknown. Fatigue cracks were observed in many existing draglines. The latest international design codes are inadequate to address this issue. The project will develop reliable methodologies for design, inspection, strengthening and assessment of such structures. The outcome will be reduced manufacturing and operational costs and a reduced catastrophic failure risk. This will increase the international competitiveness of Australian mining industry. Several other industry sectors will be benefited from the technology developed in this project.Read moreRead less
Topological Optimization of Load-carrying Structural Systems with Repetitive Geometrical Patterns. Periodic structures are increasingly used in the design of the structural systems or sub-systems of buildings, bridges, aircraft, motor vehicles etc. The duplication of identical or similar modules significantly reduces the production cost and greatly simplifies the assembly process. In many cases periodic structures are also selected for their distinctive aesthetic appeal. The proposed research wi ....Topological Optimization of Load-carrying Structural Systems with Repetitive Geometrical Patterns. Periodic structures are increasingly used in the design of the structural systems or sub-systems of buildings, bridges, aircraft, motor vehicles etc. The duplication of identical or similar modules significantly reduces the production cost and greatly simplifies the assembly process. In many cases periodic structures are also selected for their distinctive aesthetic appeal. The proposed research will develop advanced techniques for the optimal design of such structures. The new design tool will enable Australian engineers and architects to create innovative and efficient structural systems for a wide range of applications and to become involved in high profile international projects. Read moreRead less
A Mechanistic Approach to the Compression Properties of Z-Pinned Composites. The proposed research is a fundamental investigation of the compressive mechanical properties and failure mechanisms of fibre reinforced polymer (FRP) composites reinforced with z-pins. These composites are a new material with strong potential applications in aerospace structures subject to high compressive loads, however their compressive properties are poorly understood. Using theoretical modelling, finite element an ....A Mechanistic Approach to the Compression Properties of Z-Pinned Composites. The proposed research is a fundamental investigation of the compressive mechanical properties and failure mechanisms of fibre reinforced polymer (FRP) composites reinforced with z-pins. These composites are a new material with strong potential applications in aerospace structures subject to high compressive loads, however their compressive properties are poorly understood. Using theoretical modelling, finite element analysis and experimentation, the research program will greatly enhance the fundamental understanding of the strengthening and failure mechanisms of z-pinned composites. A key outcome of the research will be design guidelines for optimising the pinning of composites for maximum structural performance in aerospace applications.Read moreRead less
Variable Geometry Cooling Intakes for Passenger Vehicles. Cars reject engine heat via air forced through the grille, radiator and engine bay. The associated "cooling drag" increases total aerodynamic drag by 10-15% hence increasing fuel consumption. The highest heat load that needs to be rejected by the engine determines the quantity of cooling air, resulting in systems that are over designed for typical driving. This research provides a strategy of adjusting the cooling airflow to match the ....Variable Geometry Cooling Intakes for Passenger Vehicles. Cars reject engine heat via air forced through the grille, radiator and engine bay. The associated "cooling drag" increases total aerodynamic drag by 10-15% hence increasing fuel consumption. The highest heat load that needs to be rejected by the engine determines the quantity of cooling air, resulting in systems that are over designed for typical driving. This research provides a strategy of adjusting the cooling airflow to match the engine requirements (via variable geometry intakes that can be under the control of the engine management computer) offering substantial reductions in fuel consumption and emissions.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0214172
Funder
Australian Research Council
Funding Amount
$320,000.00
Summary
Measuring highly resolved flow and sound in Australia's largest wind tunnel. Monash and RMIT Universities have developed an aero-acoustic facility of international standing to study flows around vehicles, buildings and structures. This is based around the largest wind tunnel in the Southern Hemisphere, which provides a National facility crucial to the development of a competitive automotive industry. To achieve the next stage of research development, velocities and acoustic fields need to be mea ....Measuring highly resolved flow and sound in Australia's largest wind tunnel. Monash and RMIT Universities have developed an aero-acoustic facility of international standing to study flows around vehicles, buildings and structures. This is based around the largest wind tunnel in the Southern Hemisphere, which provides a National facility crucial to the development of a competitive automotive industry. To achieve the next stage of research development, velocities and acoustic fields need to be measured with increased accuracy and spatial resolution than currently available. Given the physical scale of the facility, it is proposed to achieve this with an automated measurement system, which will also be integral to future research programs.Read moreRead less
Practical model-based control for low emission and low cost diesel engines. Practical model-based control for low emission and low cost diesel engines. This project aims to develop and implement robust multivariable model predictive control algorithms for low emission and low cost diesel engines that reduce calibration effort. Legislative and increasing consumer requirements demand better control approaches than have been deployed in production vehicles to date, and motivate the use of model bas ....Practical model-based control for low emission and low cost diesel engines. Practical model-based control for low emission and low cost diesel engines. This project aims to develop and implement robust multivariable model predictive control algorithms for low emission and low cost diesel engines that reduce calibration effort. Legislative and increasing consumer requirements demand better control approaches than have been deployed in production vehicles to date, and motivate the use of model based techniques to meet performance and emissions specifications. However, current model-based controllers amplify the calibration effort and increase development costs as the tuning parameters are not related to time domain specifications. The anticipated outcome is new model based control architectures that improve diesel engine operation and reduce its calibration effort and cost.Read moreRead less
Response of Metallic Foam Core Sandwich Panels under Impact and Blast Loadings. Human or natural disasters such as vehicle crashes, terrorist attacks or tsunami take place with catastrophic consequences, including significant loss of life and considerable financial losses. For example, in Australia in 2002 over 1,700 people died as a result of vehicle crashes. Research on new materials composites and novel composite structures for use in vehicles, buildings and other man-made structures will be ....Response of Metallic Foam Core Sandwich Panels under Impact and Blast Loadings. Human or natural disasters such as vehicle crashes, terrorist attacks or tsunami take place with catastrophic consequences, including significant loss of life and considerable financial losses. For example, in Australia in 2002 over 1,700 people died as a result of vehicle crashes. Research on new materials composites and novel composite structures for use in vehicles, buildings and other man-made structures will be undertaken to evaluate their performance under extreme or disastrous conditions. This project will investigate the performance of sandwich panels with a cellular core structure under high impact or blast loading conditions. The findings will be directly applicable to structural design of military and civil vehicles and components for the aerospace industry in order to mitigate the level of impact or blast loading under extreme conditions.Read moreRead less
Topological Design of Mechanical Meta-Structures. This project aims to establish a new computational design methodology to address current challenges facing creation of ultralight structures with ultra-high-performance characteristics. The latest technologies in structural topology optimization and its correlated numerical simulation and structural analysis methods will be unified towards an integrated design framework. Expected outcomes include an advanced generative design platform for discove ....Topological Design of Mechanical Meta-Structures. This project aims to establish a new computational design methodology to address current challenges facing creation of ultralight structures with ultra-high-performance characteristics. The latest technologies in structural topology optimization and its correlated numerical simulation and structural analysis methods will be unified towards an integrated design framework. Expected outcomes include an advanced generative design platform for discovering novel geometries to underpin new meta-structure architectures, validated by appropriate fabrication techniques considering their geometric complexity. Such capabilities will benefit defence, civil, aerospace, energy and transport industries that pursue competitive advantage through innovation.Read moreRead less