Mechanisms and innovative technologies for machining nanoscale multilayered thin film solar panels. This project addresses an important manufacturing bottleneck in the solar energy industry by addressing significant limitations in machining multilayered solar panels. A successful outcome will provide an important breakthrough in machining technology applicable not only to solar panels but other material science applications.
Industrial Transformation Research Hubs - Grant ID: IH130100008
Funder
Australian Research Council
Funding Amount
$4,000,000.00
Summary
ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, ....ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. ARC Research Hub for Transforming Australia’s Manufacturing Industry through High Value Additive Manufacturing. A world class, globally-linked and industry-focussed Research Hub will be established to underpin the uptake of metal alloy based additive manufacturing (including three-dimensional printing) in Australia. Research will cover the issues that need to be resolved for success, including the effects of non-equilibrium solidification, process optimisation to achieve quality, consistency and repeatability, and new user-friendly design tools to realise the benefit of free-form manufacturing. Real components will be studied to give immediate impact. The Research Hub will also train highly skilled people needed for this growing industry.Read moreRead less
A new lapping process for difficult-to-machine brittle materials. This project aims to address a timely bottleneck issue in the conventional lapping of difficult-to-machine optoelectronic brittle materials. An innovative chemically enhanced lapping technology for fabricating such materials is expected to reduce machined subsurface damage. This is significant because it would shorten the subsequent finishing process and minimise the manufacturing cost. Intended outcomes from this project also inc ....A new lapping process for difficult-to-machine brittle materials. This project aims to address a timely bottleneck issue in the conventional lapping of difficult-to-machine optoelectronic brittle materials. An innovative chemically enhanced lapping technology for fabricating such materials is expected to reduce machined subsurface damage. This is significant because it would shorten the subsequent finishing process and minimise the manufacturing cost. Intended outcomes from this project also include an advanced machining theory and innovations in material removal characterisation. This breakthrough technology should benefit the design and fabrication of high performance electronic devices for energy, medicine and communication sectors with considerable impact on the Australian economy.Read moreRead less
Developing machining technologies for single crystal gallium oxide. Gallium oxide is a new semiconductor material that can be used to make diodes and transistors with lower loss than silicon (Si), and power electronic devices with lower cost and better performance than silicon carbide (SiC) and gallium nitride (GaN). This project aims to understand the nature of deformation and removal of this unique class of materials during machining. A successful outcome will not only develop an enabling mach ....Developing machining technologies for single crystal gallium oxide. Gallium oxide is a new semiconductor material that can be used to make diodes and transistors with lower loss than silicon (Si), and power electronic devices with lower cost and better performance than silicon carbide (SiC) and gallium nitride (GaN). This project aims to understand the nature of deformation and removal of this unique class of materials during machining. A successful outcome will not only develop an enabling machining technology for this next generation power semiconductor, but new understanding of machining and materials science will be generated.Read moreRead less
Antibacterial impact assessment of nanopillar surfaces on titanium implants. This project aims to further understand the bactericidal properties of nano-pillared/textured surfaces, onto orthopaedic implants. It will do so by mimicking the nano-pillar structures derived from cicada wings by using Helium ion microscopy (HIM) and also Hydro Thermal techniques. The project also aims to study the physical mechanisms of the fracture of bacteria using numerical modelling. This project will result in ne ....Antibacterial impact assessment of nanopillar surfaces on titanium implants. This project aims to further understand the bactericidal properties of nano-pillared/textured surfaces, onto orthopaedic implants. It will do so by mimicking the nano-pillar structures derived from cicada wings by using Helium ion microscopy (HIM) and also Hydro Thermal techniques. The project also aims to study the physical mechanisms of the fracture of bacteria using numerical modelling. This project will result in new generation implants with minimal bacterial infection that could result in cost savings to the Australian healthcare, improved quality of life in aged population, and may lead to the establishment of new implant industry sector in Australia.Read moreRead less
Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and ....Predictive modelling of the incremental sheet forming process. This project will benefit Australia with the gain of fundamental understanding of an advanced manufacturing process leading to a step change from an 'art of expertise' to a scientific understanding and improvement. The innovative design software kernel developed will facilitate a step change in manufacture of complex sheet formed product, such as aircraft and vehicle panelling. This seed collaborative research with QMI Solutions and global partner, Boeing, will enhance national modelling capability in advanced metal forming, a niche market for Australian manufacturing. The new technology and research support capabilities for its adoption, will lead to new national business and export opportunities.Read moreRead less