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A comprehensive theoretical and simulation model for control of nucleation, prediction of as-cast grain size, and design of grain refining technology. The research will generate know-how and methods for predicting the as-cast microstructure of all metallic alloys. The outcomes enable the design of commercially viable grain refining technologies, and the development of novel microstructures that will improve the properties and quality of new products and contribute to waste and energy reduction.
Modelling of particle-fluid reactive flows coupled with phase changes. This project aims to develop an integrated mathematical model for reliably describing multiphase reactive flow coupled with phase change. Particle-fluid reactive flows with phase changes are widely encountered in many energy-intensive industries, yet process design and optimization are hindered by the lack of understanding of complex phenomena governing particularly multiphase flow, phase change and their interactions. The m ....Modelling of particle-fluid reactive flows coupled with phase changes. This project aims to develop an integrated mathematical model for reliably describing multiphase reactive flow coupled with phase change. Particle-fluid reactive flows with phase changes are widely encountered in many energy-intensive industries, yet process design and optimization are hindered by the lack of understanding of complex phenomena governing particularly multiphase flow, phase change and their interactions. The model will be achieved by means of combining advanced particle-scale numerical techniques with pre-database-based thermodynamic model, supported by physical experiments. The outcomes will be applied across a range of industries of vital importance to Australian economic and technological future. It will help transform Australian pyrometallurgy and chemical industries, open new markets for a range of Australian minerals like low-grade coal and iron/copper ore, and ultimately enhance competitiveness of Australian economy.Read moreRead less
Future copper metallurgy for the age of e-mobility and the circular economy. Copper, nickel, cobalt, chromium and tin metals are essential for the manufacture of new battery materials, electrical and electronic devices and technologies that will enable the global transition to sustainable energy systems. There are major technical challenges associated with the industrial scale high temperature production, separation and recycling of these metals. The aim of the present study is develop advanced ....Future copper metallurgy for the age of e-mobility and the circular economy. Copper, nickel, cobalt, chromium and tin metals are essential for the manufacture of new battery materials, electrical and electronic devices and technologies that will enable the global transition to sustainable energy systems. There are major technical challenges associated with the industrial scale high temperature production, separation and recycling of these metals. The aim of the present study is develop advanced chemical thermodynamic databases and models that can be used to predict the outcomes of these complex chemical reactions, and in doing so provide the industry with the vital fundamental scientific information and tools needed to be able to design and improve new, more efficient metal production and recycling technologies. Read moreRead less
Sustainable copper metallurgy and recycling – saving energy and resources. This project aims to develop new, powerful and sophisticated, computer-based models that can reliably predict the results of chemical reactions in complex, high temperature metal production processes. This project expects to use these models, initially applied to copper smelting systems, to enable the improved recycling of other valuable metals. These models should be able to be applied to a wide range of technologies use ....Sustainable copper metallurgy and recycling – saving energy and resources. This project aims to develop new, powerful and sophisticated, computer-based models that can reliably predict the results of chemical reactions in complex, high temperature metal production processes. This project expects to use these models, initially applied to copper smelting systems, to enable the improved recycling of other valuable metals. These models should be able to be applied to a wide range of technologies used in the metallurgical industry as most of the world’s metals are produced by these pyrometallurgical processes. This should provide significant benefits such as substantial improvements in productivity and process efficiencies, whilst at the same time delivering energy savings and improved use of valuable metal resources.Read moreRead less
Creating wealth from new resources - High temperature extraction of metals from complex copper ores and recycled materials. Most of the world’s copper is produced using high temperature chemical processing (smelting). Both primary ores and recycled raw materials contain valuable elements and also potentially harmful impurity elements. To unlock and utilise current and new resources, and also minimise the environmental impacts the industry has identified the need for new fundamental scientific da ....Creating wealth from new resources - High temperature extraction of metals from complex copper ores and recycled materials. Most of the world’s copper is produced using high temperature chemical processing (smelting). Both primary ores and recycled raw materials contain valuable elements and also potentially harmful impurity elements. To unlock and utilise current and new resources, and also minimise the environmental impacts the industry has identified the need for new fundamental scientific data that describe the chemical behaviour of impurity elements in these systems. The project aims to then use the data to develop powerful computer-based thermodynamic models that can predict the products of complex industrial processes. These sophisticated tools are intended to then be used to improve the performance of existing industrial operations and assist in the development of new process designs.Read moreRead less
New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry suppl ....New Lead-Free Brass Solutions for Drinking Water Applications. The aim of this Linkage Project is to provide viable material solutions to address the health problem of Lead-contamination in drinking water arising from Leaded-brass plumbing products and the impact Lead-removal from brass will have on the brass industry. In order to achieve this, this project engages leading multidisciplinary researchers along with Australian and international industry partners from across the brass industry supply and sales network. This project seeks to identify and harness the key material-product attributes required to develop and implement new, lead-free alloy alternatives that meet health-compliance, production and commercial viability, that offer benefits across the industry network and health benefits to society.Read moreRead less
Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by ....Enhancing Direct Cu Recovery through Increased Gas Processing Understanding. This project aims to investigate mechanisms of copper loss during smelting and find new ways to reduce the loss. Smelting, which produces copper matte product and slag tailings, is an important step of the copper-making process from copper sulphides. The loss of copper to slag can be as high as 12 per cent. The project aims to create new knowledge about copper loss by matte droplets floated with gas bubbles generated by chemical reactions to the slag phase. The outcomes are intended to enable copper smelters to maximise direct copper recovery, reduce copper production costs and increase the productivity of the smelting process.Read moreRead less
Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW ....Novel energy-efficient electrowinning anodes. Developed nations rely extensively on metallic materials to sustain modern society. This places a significant importance on delivery of base metals, and that delivery must be as efficient and clean as possible. The first step in the delivery chain is extraction from the ore, and much of this technology is based on electrowinning (EW), where the behaviour of the anode is critical to overall process efficiency. This project will deliver advances in EW anodes which will lead to energy savings, which in turn, will result in a cleaner overall production cycle, major emission reductions and cost savings. The expected outcomes of this project are targeted at the development of new and advanced anode materials.Read moreRead less
Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provi ....Next-Generation Advanced Ammunition Alloy Production Technologies. This project aims to address a major shortfall in Australia’s ammunition supply chain and security by providing alloy solutions that enable the bypassing of the energy-intensive ammunition production steps currently imported from foreign nations as semi-finished products. By using a range of innovative new alloy design approaches that fundamentally address alloy strength, workability and castability, this project expects to provide higher performance cartridge alloys amenable to modern economic production technologies available within Australia simply not possible with existing cartridge brass. This shall provide a flexible, cost-competitive and secure sovereign ammunition supply chain while simultaneously improving ammunition performance.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE220100527
Funder
Australian Research Council
Funding Amount
$420,000.00
Summary
Novel high-performance copper-based materials via additive manufacturing. This project aims to develop novel high-performance copper-based materials produced by additive manufacturing for the electrification revolution, which will provide significantly higher mechanical performance, superior electrical and thermal properties and enable flexible complex shape options. Atomic-scale microstructural analysis using advanced microscopy techniques will reveal profound new insights into the process-stru ....Novel high-performance copper-based materials via additive manufacturing. This project aims to develop novel high-performance copper-based materials produced by additive manufacturing for the electrification revolution, which will provide significantly higher mechanical performance, superior electrical and thermal properties and enable flexible complex shape options. Atomic-scale microstructural analysis using advanced microscopy techniques will reveal profound new insights into the process-structure-property relationship. Expected outcomes include new understandings of the fundamental physics of new functional materials, eco-friendly products, and an ability to facilitate the increasingly widespread use of the copper-based materials for renewable electricity towards a more sustainable society and economy.Read moreRead less