Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute ....Low temperature carbothermal reduction of alumina. Australia is the world's largest producer of alumina and bauxite; and the aluminium industry is our second largest commodity exporter. This project targets the development of fundamentals of an advanced technology for aluminium production with advantages of low energy consumption, low production costs and being more environment-friendly. This frontier technology will enhance the competitiveness of the Australian aluminium industry and contribute to making an environmentally sustainable Australia. The project will also provide high quality education to final year undergraduate students. The project will contribute to the theory of metallurgical processes, particularly to the gas-solid reactions in the reduction and carburisation processes. Read moreRead less
Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refract ....Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refractory life and efficiency of metal production. This can contribute in further enhancing Australia's position as a significant producer and exporter of aluminium and associated products. The project will generate scientific data on refractory/metal interactions and establish influence of non-wetting agents in improving refractory performance against metal attack. Read moreRead less
Investigation of Coupled Processes During Underground Coal Gasification. Coal values could be extracted directly from coal seams through underground coal gasification (UCG) without the need for mining. The practical application of UCG is restricted primarily by lack of satisfactory quantitative descriptions of the processes involved. The proposed study will address this critical issue through an intergated approach of computer modelling and its verification against real field trials.
Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhan ....Development of new aluminium alloys through big data analytics. This project aims to address a long-term problem to effectively discover new alloys and processes using big data analytics. It expects to develop new and high-performance aluminium alloys and to generate new knowledge in the area of materials science from investigation of the strengthening and toughening mechanisms. The intended outcomes also include a validated big data analytic model for new alloy development, which further enhances the interdisciplinary collaboration. The high performance aluminium alloys should provide significant benefits to automotive and aerospace industries as these sectors target at improving fuel efficiency through weight reduction at lower cost.Read moreRead less
Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understand ....Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understanding of the relationship between extrusion conditions, microstructure and bendability of structural profiles. This will enable the optimisation of the extrusion process to ensure consistent bending behaviour. (ii) Development of the rubber-pad technology for precision bending.Read moreRead less
The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aim ....The Development of High Strength Aluminium and Magnesium Alloys Using "Edge-to-edge" Matching Model. The theoretical, crystallographic "edge-to-edge" matching model for diffusion-controlled phase transformations will be applied to the practical development of improved industrial aluminium and magnesium alloys with assistance of computer simulations. The model will be used to enhance the precipitation hardening response and to identify more effective grain refiners in these light alloys. The aims will be the development of one high strength aluminium alloy with good ductility and one high strength magnesium alloy with good creep resistance at elevated temperatures. A computer program that will help to identify the most effective grain refiners for specific light alloys will also be produced.Read moreRead less
Reactive barriers for the remediation of fluoride contamination in groundwater. This project will build the first pilot scale calcite permeable reactive barrier for the remediation of fluoride contamination in groundwater at VAW aluminium. At VAW, fluoride has contaminated groundwater at concentrations up to 3000mg/L, levels far higher than the drinking water guideline value of 1.5mg/L. The barrier design will be based on laboratory work from a previous SPIRT project with VAW and the CIs which h ....Reactive barriers for the remediation of fluoride contamination in groundwater. This project will build the first pilot scale calcite permeable reactive barrier for the remediation of fluoride contamination in groundwater at VAW aluminium. At VAW, fluoride has contaminated groundwater at concentrations up to 3000mg/L, levels far higher than the drinking water guideline value of 1.5mg/L. The barrier design will be based on laboratory work from a previous SPIRT project with VAW and the CIs which has shown that calcite can remove 99% of fluoride contamination from water. The project will prove the technology at the field scale and provide the basis for its application to other contaminants.Read moreRead less
In-situ transmission electron microscopy nanoindentation investigation of advanced structural metallic materials. This project will apply in-situ transmission electron microscopy nanoindentation to understand the relationships among microstructures, deformation mechanisms and mechanical properties of advanced metallic materials, including nanostructured alloys and metallic amorphous-crystalline composites. The results will deliver the fundamental science to design materials with optimum mechanic ....In-situ transmission electron microscopy nanoindentation investigation of advanced structural metallic materials. This project will apply in-situ transmission electron microscopy nanoindentation to understand the relationships among microstructures, deformation mechanisms and mechanical properties of advanced metallic materials, including nanostructured alloys and metallic amorphous-crystalline composites. The results will deliver the fundamental science to design materials with optimum mechanical properties for a wide range of applications, such as fuel-efficient aircraft and road vehicles. The project will bring a cutting-edge technique to Australian science that adds an important arm to our already prominent research strengths in materials science, and will provide Australian scientists greater capability to understand and design advanced materials.Read moreRead less
Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temper ....Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temperatures on the relationship between anode microstructure and reactivity in oxygen as well as carbon dioxide will be investigated, and optimum process conditions determined for minimum reactive carbon loss during smelting.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE0775511
Funder
Australian Research Council
Funding Amount
$300,000.00
Summary
Laser Flash Thermophysical Properties Analyzer for the Development of Advanced Materials, Food Processing Technologies and Biomedical Components. The Australian's energy, mining, metallurgical and food industries spearhead the advancement of technologies in the global competitive market. They are the locomotive of Australian economy's strength. Future progress of these industries will be largely driven by advances in materials and food processing technology. The installation of the proposed fa ....Laser Flash Thermophysical Properties Analyzer for the Development of Advanced Materials, Food Processing Technologies and Biomedical Components. The Australian's energy, mining, metallurgical and food industries spearhead the advancement of technologies in the global competitive market. They are the locomotive of Australian economy's strength. Future progress of these industries will be largely driven by advances in materials and food processing technology. The installation of the proposed facility will add a new dimension to high-level research performance and significantly enhance the capability for characterization of various forms of materials, foods and biomedical components in Australia. The continual development of advanced materials and food processing technology will potentially provide a sustainable means for meeting the increasing global challenge for the industries.Read moreRead less