Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refract ....Fundamental Investigation of metal/refractory interactions in processing of non-ferrous metals: Wettability Phenomena. This project aims to develop new understanding of interfacial phenomenon during refractory/metal reactions including the influence of novel additives on wettability leading to optimisation of refractory composition during processing of non-ferrous metals. This project will allow development of advanced refractories that will enhance corrosion resistance thereby improving refractory life and efficiency of metal production. This can contribute in further enhancing Australia's position as a significant producer and exporter of aluminium and associated products. The project will generate scientific data on refractory/metal interactions and establish influence of non-wetting agents in improving refractory performance against metal attack. Read moreRead less
Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understand ....Precision Bending of 6xxx Aluminium Extrusions. The use of aluminium in transportation applications is predicted to double over the next 10 years. The use of extruded aluminium in structural components such as space frames is a growing area, and bending is an integral and critical process in the production of such components. The aim of this project is to develop key knowledge and technology necessary for precision bending of extruded aluminium profiles. The main outcomes will be: (i) Understanding of the relationship between extrusion conditions, microstructure and bendability of structural profiles. This will enable the optimisation of the extrusion process to ensure consistent bending behaviour. (ii) Development of the rubber-pad technology for precision bending.Read moreRead less
Reactive barriers for the remediation of fluoride contamination in groundwater. This project will build the first pilot scale calcite permeable reactive barrier for the remediation of fluoride contamination in groundwater at VAW aluminium. At VAW, fluoride has contaminated groundwater at concentrations up to 3000mg/L, levels far higher than the drinking water guideline value of 1.5mg/L. The barrier design will be based on laboratory work from a previous SPIRT project with VAW and the CIs which h ....Reactive barriers for the remediation of fluoride contamination in groundwater. This project will build the first pilot scale calcite permeable reactive barrier for the remediation of fluoride contamination in groundwater at VAW aluminium. At VAW, fluoride has contaminated groundwater at concentrations up to 3000mg/L, levels far higher than the drinking water guideline value of 1.5mg/L. The barrier design will be based on laboratory work from a previous SPIRT project with VAW and the CIs which has shown that calcite can remove 99% of fluoride contamination from water. The project will prove the technology at the field scale and provide the basis for its application to other contaminants.Read moreRead less
In-situ transmission electron microscopy nanoindentation investigation of advanced structural metallic materials. This project will apply in-situ transmission electron microscopy nanoindentation to understand the relationships among microstructures, deformation mechanisms and mechanical properties of advanced metallic materials, including nanostructured alloys and metallic amorphous-crystalline composites. The results will deliver the fundamental science to design materials with optimum mechanic ....In-situ transmission electron microscopy nanoindentation investigation of advanced structural metallic materials. This project will apply in-situ transmission electron microscopy nanoindentation to understand the relationships among microstructures, deformation mechanisms and mechanical properties of advanced metallic materials, including nanostructured alloys and metallic amorphous-crystalline composites. The results will deliver the fundamental science to design materials with optimum mechanical properties for a wide range of applications, such as fuel-efficient aircraft and road vehicles. The project will bring a cutting-edge technique to Australian science that adds an important arm to our already prominent research strengths in materials science, and will provide Australian scientists greater capability to understand and design advanced materials.Read moreRead less
Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temper ....Reactivity of Carbon-Carbon Composites. This project investigates the reactivity of pitch-coke carbon composites with the aim of minimising oxidative carbon loss from anodes during aluminium smelting. Such carbon loss accounts for about 15 percent of the total carbon consumption in smelting, and its reduction will provide considerable economic benefit besides contributing to mitigation of greenhouse gas emission. In the present project the effect of coke calcination and composite baking temperatures on the relationship between anode microstructure and reactivity in oxygen as well as carbon dioxide will be investigated, and optimum process conditions determined for minimum reactive carbon loss during smelting.Read moreRead less
A novel low-energy process route for primary copper production utilising synergistic hydro- and pyro-metallurgical processes. With increasing demand for copper metal, there is an urgent need to find new ways to efficiently treat lower grade ores. The new process offers a way of significantly reducing energy consumption and greenhouse gas emissions in primary copper production and making more efficient use of the world's copper resources.
Quantitative Atom Probe Tomography for Nanostructural Analysis of Materials. The ultimate in microscopy would involve the ability to image and chemically identify every atom or molecule in a specimen. This project involves the development of reconstruction and analysis methodologies for more accurately determining relative atomic positions in atom probe tomography. We will develop a comprehensive, platform-independent approach to enable quantitative atom probe tomography for the Australian resea ....Quantitative Atom Probe Tomography for Nanostructural Analysis of Materials. The ultimate in microscopy would involve the ability to image and chemically identify every atom or molecule in a specimen. This project involves the development of reconstruction and analysis methodologies for more accurately determining relative atomic positions in atom probe tomography. We will develop a comprehensive, platform-independent approach to enable quantitative atom probe tomography for the Australian research community. This development will be used to address current questions on the influence of the chemistry, crystallography, type and dispersion of sub-critical atomic clusters and supra-critical nanoscale precipitates on the strengthening mechanisms in light alloys used for structural applications in transport.Read moreRead less
Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical ....Development of corrosion resistant aluminium alloys for potable water systems. Maintaining Australia's operational advantage through superior capabilities is fundamental to national benefit. This project fosters breakthrough science to underpin technological innovation (new materials with enhanced functionality). In a global market, any promotion of aluminium usage provides direct benefit nationally, Australia being the key primary, secondary and tertiary producer. Aluminium exports are critical to the ongoing success of the Australian economy. This project provides excellent research training with unique industry focus for young researchers, fostering the international competitiveness of local research. Such work also benefits Australia via development of international capability in an interdisciplinary field.Read moreRead less
Fire management of complex rehabilitated forests - quantifying and understanding spatial variability of forest structure and fuels. Up to 5 million ha of forest is burnt by bushfire in Australia in severe fire years. The cost of fire suppression in 2002/3 in WA was in excess of 12 million dollars. Consequently, development and application of technologies and knowledge for enhancing fire management and reducing wildfire risk is of high priority and substantial economic, social and environmental b ....Fire management of complex rehabilitated forests - quantifying and understanding spatial variability of forest structure and fuels. Up to 5 million ha of forest is burnt by bushfire in Australia in severe fire years. The cost of fire suppression in 2002/3 in WA was in excess of 12 million dollars. Consequently, development and application of technologies and knowledge for enhancing fire management and reducing wildfire risk is of high priority and substantial economic, social and environmental benefit. The opportunity to conduct experimental fires across a complex landscape will enable calibration and development of technologies not previously possible. This research will define the way prescribed fire is used to integrate young rehabilitated forest into management of the broader landscape and develop more cost-effective tools for fire management.Read moreRead less
A study of the effects of severe plastic deformation by ECAP on the crystallographic anisotropy and the resulting microstructure-property relationships. The project will assist in improving the technology of manufacture of aluminium can body-stock, a large industry world-wide and help to keep Australian manufacture competitive with the overseas product. Because the Industry Partner has manufacturing activities in regional centres, it will also assist in strengthening regional industry.