Supersonic Particle Deposition Of Metal Matrix Composite/Aluminium Alloy For Ensuring The Continued Airworthiness Of Damaged Structures. The June 2007 Report to Congress by the US Under Secretary of the Department of Defence (Acquisition, Technology and Logistics) estimated the cost of corrosion associated with US DoD systems to be between $10 billion and $20 billion annually. It further stated that the US DoD has focused its life-cycle corrosion research and development efforts on four primary ....Supersonic Particle Deposition Of Metal Matrix Composite/Aluminium Alloy For Ensuring The Continued Airworthiness Of Damaged Structures. The June 2007 Report to Congress by the US Under Secretary of the Department of Defence (Acquisition, Technology and Logistics) estimated the cost of corrosion associated with US DoD systems to be between $10 billion and $20 billion annually. It further stated that the US DoD has focused its life-cycle corrosion research and development efforts on four primary areas one of which is repair processes that restore corroded materials to an acceptable level of structural integrity and functionality. This project specifically addresses that topic and as such will have a significant impact on Australia's Defence infrastructure.Read moreRead less
Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Bo ....Improving the process modelling capability for manufacturing large composite structures used on passenger aircraft. This proposal aims to reduce manufacturing costs by developing innovative simulation tools for the production of future lightweight composite aerostructures.The development of a reliable predictive tool to simulate the cost-effective production of resin-infused composite aerostructures, will represent a significant technical advance. The successful transfer of this technology to Boeing Aerostructures Australia would give it a distinct competitive edge when bidding for participation in future international development programmes and will yield substantial economic benefits whilst further strengthening and developing local expertise. Lightweight aircraft structures will also contribute towards reducing the environmental impact of aviation. Read moreRead less
A Multi-Scale Approach To Reliability And Durability Of Engineering Structures And Sensors. The Longford explosion is an example where a major failure was due to a very small defect. It is estimated to have cost Australia in excess of $1.5 Billion. The acquisition costs of aircraft mean that keeping a fleet operational for a year can produce savings of ~$100,000,000.The automotive industry is designing lighter vehicles. GM Australia has realised that ensuring the durability of these new designs ....A Multi-Scale Approach To Reliability And Durability Of Engineering Structures And Sensors. The Longford explosion is an example where a major failure was due to a very small defect. It is estimated to have cost Australia in excess of $1.5 Billion. The acquisition costs of aircraft mean that keeping a fleet operational for a year can produce savings of ~$100,000,000.The automotive industry is designing lighter vehicles. GM Australia has realised that ensuring the durability of these new designs is essential. By our participation in the GM PACE program we ensure that the developments are available to the broader Australian Industry. Indeed, to design durable MEM's structures would give Australia a commercial edge.Read moreRead less
Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first t ....Onset Theory: Pushing the design envelope for textile composite structures. This study aims to exploit an innovative physics-based approach to predict the strength of textile composites. This is particularly important in areas such as aircraft design, where drastic weight savings are needed to allow designers to remain competitive in a low-carbon future. Improved theory and design tools will remove conservatism and account for a large part of these weight savings. The new approach is the first to be consistent at all length scales — from atoms to aeroplanes — ensuring relevance for new and evolving composite material systems. A novel understanding of crack initiation in textile laminates is intended to reduce design and certification effort for new aircraft and help to design more efficient airframes at a lower cost.Read moreRead less
Optimised flush repairs for dissimilar composite material systems. The outcome of this research project will overcome a major technological challenge when designing repairs for dissimilar composite material systems, which are being utilised at an increasing pace in a multitude of industries. This new technological capability will help to improve the competitiveness of the Australian aerospace industry.
Computing transient inflow receptivity with application to high-lift airfoils. Applications of the research will lead to more efficient wind and gas turbines, thereby reducing greenhouse gas emissions in power generation and air transport. The project will provide high-level research training for a Research Fellow and a PhD student in an emerging area that links fundamental fluid mechanics, optimal control and optimal engineering design. Also the project will foster international collaboration w ....Computing transient inflow receptivity with application to high-lift airfoils. Applications of the research will lead to more efficient wind and gas turbines, thereby reducing greenhouse gas emissions in power generation and air transport. The project will provide high-level research training for a Research Fellow and a PhD student in an emerging area that links fundamental fluid mechanics, optimal control and optimal engineering design. Also the project will foster international collaboration with partner researchers and organizations in the United Kingdom.Read moreRead less
Remote Delivery and Capture of Payloads using Aerial Deployed Tethers. The capability to rapidly transport payloads to and from remote locations is critical for search and rescue, disaster relief, remote communities, and military operations. Conventional technology is not well suited to this role, hence we propose to develop an intelligent system to manoeuvre a tether, towed from an aircraft, to pick-up or set-down a payload, with zero surface velocity. Because of the complex, nonlinear dynamics ....Remote Delivery and Capture of Payloads using Aerial Deployed Tethers. The capability to rapidly transport payloads to and from remote locations is critical for search and rescue, disaster relief, remote communities, and military operations. Conventional technology is not well suited to this role, hence we propose to develop an intelligent system to manoeuvre a tether, towed from an aircraft, to pick-up or set-down a payload, with zero surface velocity. Because of the complex, nonlinear dynamics of a cable-body system, advanced modelling and nonlinear optimal control will be applied in this task. The resulting world-first system will provide important economic opportunities and demonstrate Australian scientific capacity for novel developing intelligent systems.Read moreRead less
Electron Transpiration Cooling of Hypersonic Vehicles. Future aircraft for flight at hypersonic speeds require sharp leading edges for the best aerodynamic performance. Sharp leading edges incur high heat loads and cannot be adequately cooled with current technologies. The project aim is to investigate novel surface materials that emit electrons when heated. This emission of electrons from the surface can significantly contribute to the cooling of the sharp leading edges. This project is expecte ....Electron Transpiration Cooling of Hypersonic Vehicles. Future aircraft for flight at hypersonic speeds require sharp leading edges for the best aerodynamic performance. Sharp leading edges incur high heat loads and cannot be adequately cooled with current technologies. The project aim is to investigate novel surface materials that emit electrons when heated. This emission of electrons from the surface can significantly contribute to the cooling of the sharp leading edges. This project is expected to deliver new experimental data on novel surface materials exposed to a hypersonic flow environment and computer models that can simulate their cooling effect. This investigation will contribute towards enabling technologies for sustained hypersonic flight by overcoming critical head load limitations.Read moreRead less
AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme envir ....AM of MAX Phase parts for applications in extreme environments. This project aims to develop techniques to synthesize MAX Phase compound materials in-situ using laser additive manufacturing. The project expects to increase jet engine fuel efficiency and thrust, and to fabricate longer-lasting parts for supersonic speed applications. The expected outcomes include well-developed additive manufacturing processes to make high performance engineering components with shape complexity for extreme environment applications, and new methods to increase the 3D printability of brittle materials. This should provide significant benefits to aerospace and defense industries through solving their long standing bottleneck material and processing problems. The outcomes also enhance Australia’s manufacturing capacity.Read moreRead less
The development of active third-generation heavy vehicle aerodynamic drag reducing devices to reduce future transport emissions. The potential for emission reductions through aerodynamic improvements is particularly apparent in long haul heavy vehicle transport. By developing active devices to be fitted to the heavy vehicle trailer of the future this work offers drag reduction potential from current levels of up to 40 per cent. If widely implemented these devices could play a major part in the t ....The development of active third-generation heavy vehicle aerodynamic drag reducing devices to reduce future transport emissions. The potential for emission reductions through aerodynamic improvements is particularly apparent in long haul heavy vehicle transport. By developing active devices to be fitted to the heavy vehicle trailer of the future this work offers drag reduction potential from current levels of up to 40 per cent. If widely implemented these devices could play a major part in the transport sector meeting medium term emissions targets. If successful not only will the project develop unique components, it will support heavy vehicle research and development that is so important to maintaining a strong manufacturing presence in Australia, especially in regional centres, such as Ballarat where Maxitrans has major headquarters. Read moreRead less