A Multi-Scale Approach To Reliability And Durability Of Engineering Structures And Sensors. The Longford explosion is an example where a major failure was due to a very small defect. It is estimated to have cost Australia in excess of $1.5 Billion. The acquisition costs of aircraft mean that keeping a fleet operational for a year can produce savings of ~$100,000,000.The automotive industry is designing lighter vehicles. GM Australia has realised that ensuring the durability of these new designs ....A Multi-Scale Approach To Reliability And Durability Of Engineering Structures And Sensors. The Longford explosion is an example where a major failure was due to a very small defect. It is estimated to have cost Australia in excess of $1.5 Billion. The acquisition costs of aircraft mean that keeping a fleet operational for a year can produce savings of ~$100,000,000.The automotive industry is designing lighter vehicles. GM Australia has realised that ensuring the durability of these new designs is essential. By our participation in the GM PACE program we ensure that the developments are available to the broader Australian Industry. Indeed, to design durable MEM's structures would give Australia a commercial edge.Read moreRead less
Control of Transitions in Wakes and Swirling Flows. We will attack industrially-important problems in fluid mechanics by building new, and substantially enhancing existing, international collaborations between key complementary teams of internationally-recognised French and Australian researchers. Funding will support the exchange of 6 senior staff and 3 graduate students, which, in turn, will measurably benefit the research output of a further 20 graduate students and 7 post-doctoral fellows as ....Control of Transitions in Wakes and Swirling Flows. We will attack industrially-important problems in fluid mechanics by building new, and substantially enhancing existing, international collaborations between key complementary teams of internationally-recognised French and Australian researchers. Funding will support the exchange of 6 senior staff and 3 graduate students, which, in turn, will measurably benefit the research output of a further 20 graduate students and 7 post-doctoral fellows associated with closely-related projects. From the Australian perspective, the planned exchanges will bring new research expertise, knowledge and skills, which will be focussed on a diverse range of applications. Target industries (with existing collaborations) include Airbus and Dassault Aviation in Europe, and Aerosonde and Warman pumps in Australia. Read moreRead less
Novel quantitative sizing of inaccessible and hard-to-inspect defects to address the challenges posed by innovations in airframe design. Modern unitised aircraft structures cannot be reliably inspected using traditional techniques. This project will develop new techniques to quantify defects required for this innovation in aircraft component design. This research will improve the through-life support of future metallic and composite aircraft structures and improve air safety.
Fluid physics of cold gas-dynamic spray process. Cold gas-dynamic spray has the potential to revitalize and revolutionize the Australian manufacturing sector and economy. It is a technologically advanced flexible free-forming process with potential applications in the aviation, automotive, naval and bio-medical sectors. It allows for the design of functional surfaces from the nano-scale to the macro-scale that can be manufactured by spraying material coatings of arbitrary thickness and density o ....Fluid physics of cold gas-dynamic spray process. Cold gas-dynamic spray has the potential to revitalize and revolutionize the Australian manufacturing sector and economy. It is a technologically advanced flexible free-forming process with potential applications in the aviation, automotive, naval and bio-medical sectors. It allows for the design of functional surfaces from the nano-scale to the macro-scale that can be manufactured by spraying material coatings of arbitrary thickness and density on a substrate. The process of the spray particle delivery is crucial and not understood. This research will investigate the fluid physics and spray particle physics to gain the essential understanding necessary to make this process energy efficient and extend its range of application.Read moreRead less
Designing for Safe and Durable Structures. This project creates advanced concepts and tools for the analysis/design of new structures, and structural modifications with safety and durability constraints. It involves the marriage of the alternative finite element techniques, for assessing durability, recent developments in structural optimisations, and advances in parallel processing techniques. This project builds on the applicants recent pioneering work, one of which won the best paper award ....Designing for Safe and Durable Structures. This project creates advanced concepts and tools for the analysis/design of new structures, and structural modifications with safety and durability constraints. It involves the marriage of the alternative finite element techniques, for assessing durability, recent developments in structural optimisations, and advances in parallel processing techniques. This project builds on the applicants recent pioneering work, one of which won the best paper award at the 2nd Australasian Conference on Applied Mechanics. By marrying the skills associated with three internationally recognised key researchers this proposal represents a major advance in the basic understanding of structural optimisation and creates unique research linkages.Read moreRead less
Impinging supersonic jets: stability and control - with application to cold spray. Understanding aero-acoustics instabilities of impinging supersonic jets is vital to improve the energy efficiency of cold spray manufacturing. This project will generate the necessary knowledge to understand and control these instabilities, in order to improve the cold spray process and to extend the range of application of impinging supersonic jets flows.
Discovery Early Career Researcher Award - Grant ID: DE120102906
Funder
Australian Research Council
Funding Amount
$375,000.00
Summary
Topology optimisation for advanced engineered nanostructures. Advanced technological innovation requires extraordinary material properties, which can be generated directly from engineered nanostructures by manipulating surface plasmon resonances. The project will develop a new computational method for nanostructural design and expect to benefit aerospace, biomedical, optical and energy engineering fields.
Task-centric Synthesis for Wearable Assistive Robots. Wearable Assistive Robots, designed to be worn on the human body, show tremendous potentials to provide what the wearer lacks in performing physically challenging tasks, such as seen in manufacturing, agricultural and healthcare industries. However, fundamental challenges still prevent the realisation of such benefits in the practical settings outside the laboratory. This project addresses these challenges by establishing (1) a systematic des ....Task-centric Synthesis for Wearable Assistive Robots. Wearable Assistive Robots, designed to be worn on the human body, show tremendous potentials to provide what the wearer lacks in performing physically challenging tasks, such as seen in manufacturing, agricultural and healthcare industries. However, fundamental challenges still prevent the realisation of such benefits in the practical settings outside the laboratory. This project addresses these challenges by establishing (1) a systematic design approach for wearable robots to achieve the intended task while optimising other relevant considerations, such as human factors and the practical bulk of the robot; and (2) a novel control and interaction strategy to accommodate the variations in realistic living and working environments.Read moreRead less
Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. Thi ....Reducing wear on rotary coal pulverisers. The aim of this project is to develop an understanding of the small-scale flows and particle breakage required to permit optimised redesign of the attrition stage of the 36 coal pulverisers at Gladstone Power Station, which, because of erosive wear, currently have a maintenance budget of $4M per year. CFD-DEM simulation of the air and particle flows will be used to determine particle flow patterns, particle-particle and particle-wall impact energies. This information will be input to comminution and wear models to predict pulveriser performance and wear patterns. Simulation results will be validated using measurements from scale visualisation and working models.Read moreRead less
Fatigue Behaviour of Dragline Tubular Structures. Fatigue failure is a major concern for dragline tubular structures. Several catastrophic collapses of such structure occurred. The fatigue behaviour of such large tubular structures is unknown. Fatigue cracks were observed in many existing draglines. The latest international design codes are inadequate to address this issue. The project will develop reliable methodologies for design, inspection, strengthening and assessment of such structures. Th ....Fatigue Behaviour of Dragline Tubular Structures. Fatigue failure is a major concern for dragline tubular structures. Several catastrophic collapses of such structure occurred. The fatigue behaviour of such large tubular structures is unknown. Fatigue cracks were observed in many existing draglines. The latest international design codes are inadequate to address this issue. The project will develop reliable methodologies for design, inspection, strengthening and assessment of such structures. The outcome will be reduced manufacturing and operational costs and a reduced catastrophic failure risk. This will increase the international competitiveness of Australian mining industry. Several other industry sectors will be benefited from the technology developed in this project.Read moreRead less