In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces v ....In-situ grain boundary engineering via metal additive manufacturing. We aim to develop a capability for targeted specialty alloy microstructure design via metal 3D printing. Our approach to generate customised grain boundary networks in stainless steels and superalloys will unlock superior mechanical, corrosion and technological properties, without subsequent thermomechanical treatments. Scientific outcomes are new physical metallurgy knowledge on the targeted selection of desirable interfaces via recrystallisation and coupled segregation-precipitation phenomena. Technological outcomes are processing maps for printing parts with customised microstructures. This will diminish anisotropy, residual stress and defects, benefitting defence, aerospace and energy applications, all vital to the Australian economy.Read moreRead less
Early Career Industry Fellowships - Grant ID: IE230100678
Funder
Australian Research Council
Funding Amount
$438,572.00
Summary
A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and pro ....A Digital Twin-Driven Model for Mapping Part Quality in Multi-Jet Fusion. This project aims to develop a digital simulation model to address the irregular mechanical properties of Multi-Jet Fusion in 3D printing of automotive components. This model expects to solve a significant challenge when using Multi-Jet Fusion which is the dependence of quality on the build position. The expected outcome of this project is the development of a novel tool for quality assessment in mass customisation and production. This project will provide significant benefits by creating an independent digital simulation model for quality mapping in Multi-Jet Fusion that reduces production costs and enhances automotive part quality.Read moreRead less
Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricatin ....Hybrid additive manufacturing of critical metallic components. This project aims to combine world-class expertise and facilities to deliver on-demand and advanced alloy components produced by revolutionary hybrid additive manufacturing technology, along with applicable processing parameters and post-process schemes for fabricating high-performance metal products for space and aerospace applications. The intended outcomes of this project include the delivery of a knowledge platform for fabricating alloy parts that have unprecedented high-temperature mechanical properties and environmental performance and providing significant benefits for the industry partner to establish its international portfolio of high-profit products.Read moreRead less
Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validat ....Fundamental research advancing remanufacturing with a 3D printing technique. 3D printing manufactures items directly from a computer model. This project aims to develop a computational tool for applying direct laser metal deposition, a 3D-printing method, to repair metallic components and develop a way to predict the remaining life of the remanufactured components. The tool should optimise use of this printing method and improve the quality of repaired components. The research expects to validate the tool for simulating the printing process, provide a better heat treatment during repair, and allow safe prediction of the service life of repaired components. This research should benefit the Australian manufacturing industry and reduce resource use by helping apply this 3D printing method in remanufacturing.Read moreRead less
Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-servic ....Additive Manufacturing of Nanotwinned Titanium Alloys for Critical Use. The project aims to use 3D printing technology to create new titanium alloy components that are substantially lighter and stronger than current versions and therefore highly relevant for high temperature and stress uses in leading-edge industries such as aeroplane manufacture. The project expects to create new means to strengthen and improve the resilience of the commercial alloys’ microstructure with unprecedented in-service performance and thereby substantially broaden the industrial adoptions of 3D-printed products. This should also provide significant cost and environmental benefits and enhance Australia’s international standing in cutting-edge research on advanced manufacturing and materials.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE240100960
Funder
Australian Research Council
Funding Amount
$420,198.00
Summary
Reverse Design of Tuneable 4D Printed Materials for Soft Robotics. This project aims to facilitate the design and manufacture of specialised objects that can change their shape over time. These types of objects are made from ‘tuneable metamaterials’, which can be made by 4D printing: 3D printing with an added dimension of time. These materials are becoming indispensable in many fields- including non-metallic soft robots used in medicine or the exploration of harsh environments like space- but ar ....Reverse Design of Tuneable 4D Printed Materials for Soft Robotics. This project aims to facilitate the design and manufacture of specialised objects that can change their shape over time. These types of objects are made from ‘tuneable metamaterials’, which can be made by 4D printing: 3D printing with an added dimension of time. These materials are becoming indispensable in many fields- including non-metallic soft robots used in medicine or the exploration of harsh environments like space- but are currently onerous to make. This project will develop a revolutionary new method for a user to work backward from defining the desired qualities to the manufacture of the object that satisfies their needs. It will also create a library that will allow users to quickly select a material that will be appropriate.Read moreRead less
Discovery Early Career Researcher Award - Grant ID: DE230101344
Funder
Australian Research Council
Funding Amount
$437,854.00
Summary
Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing ....Hierarchical Ta-Ti lattice materials by 3D printing and nanofabrication . This project aims to develop a novel approach to the manufacture of hierarchical Ta-Ti lattice materials with a fine nanoporous Ta surface through capitalizing on the advantages of metal 3D printing and a unique post nanofabrication process. This project expects to generate new fundamental knowledge in the design and manufacture of hierarchical metal lattice materials. Expected outcomes include a new advanced manufacturing method and a new class of highly biocompatible hierarchical Ta-Ti lattice materials. The former should benefit the Australian Manufacturing Industry for the manufacture of a variety of novel metal lattice materials or products while the latter has the potential for applications as implant materials.Read moreRead less
Linkage Infrastructure, Equipment And Facilities - Grant ID: LE240100120
Funder
Australian Research Council
Funding Amount
$546,254.00
Summary
Powder Manufacturing Facility for Additive Manufacturing. This proposal aims to enhance Australian capability in advanced manufacturing by enabling academia and industry to access a new Powder Manufacturing Facility for Additive Manufacturing (AM) to produce and characterise metallic powders for AM. There is presently an urgent need to develop metallic powders specific to AM instead of relying on alloys that were developed for traditional processes and that are not performing optimally in AM due ....Powder Manufacturing Facility for Additive Manufacturing. This proposal aims to enhance Australian capability in advanced manufacturing by enabling academia and industry to access a new Powder Manufacturing Facility for Additive Manufacturing (AM) to produce and characterise metallic powders for AM. There is presently an urgent need to develop metallic powders specific to AM instead of relying on alloys that were developed for traditional processes and that are not performing optimally in AM due to the fundamental physical differences between modern and traditional manufacturing technologies. Additionally, within this new facility, investigations on recycling metal products into powders to be used in AM will be conducted, providing new opportunities to achieve a circular economy.Read moreRead less